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Original question:

UCC28950: oscillation current DC / DC full bridge

UCC28950: Primary current oscillations

Mohammed Khan
Intellectual 570 points
Part Number: UCC28950

Tool/software:

Hello mike,

I have oscillations in transformer primary current waveform. Not seen in my earlier designs. Transformer primary voltage looks Ok.

Below is the waveform.

Output there is no RCD Clamp or RC snubber as of now.

  • 0
    TI__Genius 12795 points

    Khan,

    Please give us few days to respond back to you.

    Thanks,

  • 0 in reply to Ning Tan
    TI__Guru* 86266 points

    Hello,

    C and Ls will oscillate when exited by electronic stimulas.  I remeber that you were expierementing with moving the bulk capacitor away from the H bridge.

    If you did this it would have increased the trace inductance between the H Bridge and the bulk.  This added inductance can cause additional ringing.   It is roughly 10 nH/in or 10 nH/2.54 cm.

    Did you move the bulk capacitor away from the H Bridge?  If you did I would recommend moving it closer to the H Bridge.

    Regards,

  • 0 in reply to Mike O'
    Intellectual 570 points

    Hello Mike,

    Bulk capacitor issue is not present. It seems to work with that change.

    Oscillations what I have observed is w.r.t to output ( synchronous rectification) MOSFET coss. I have added more mosfets with lesser RDSON for better efficiency purposes. In comparison to previous version of board, it was almost 10 times more.

    Previous FETs ( 2 in parallel) : 196pF

    New board new FETs ( 4 in parallel) : 1.2nF

    I tried removing all , keeping only one FET for each winding. It works with much reduced oscillations. There are still some, I think we can add RCD CLAMP and RC to reduce it. Can you please explain is this resonance of some kind. Please give some detailed information for better understanding 

  • 0 in reply to Mohammed Khan
    TI__Genius 12795 points

    we will get back to you in few days.

  • 0 in reply to Ning Tan
    TI__Guru* 86266 points

    Hello,

    Your inquiry has been recieved and is under review.

    Regards,

  • 0 in reply to Mike O'
    TI__Guru* 86266 points

    Hello,

    In power supply design dealing with L and C rining is common.  If you change C or L with circuity changes the ring signature will changed.  If you change your layout this will change your parasitic Ls and Cs; as well, and change your ring signature also. 

    The Q factor is generally tied into your ringing amplitude and durration.  The higher the Q the more ringing you will have in your design.  The lower the Q the less ringing you will have in your desing.  If you have a Q factor of 1 generally the ringing is critically damped.  

    Q = (1/R)*(L/C)^1/2

    Changing the FET total capacitance will affect ringing that you see.   So it is not surprising changing the amount of FETs being used will change the ring signature.

    An RCD clamp on the secondary SRs will also discharge some of the ring energy as well to reduce ringing.  You could also add a snubber across the SRs as well to reduce ringing.

    In regards to setting up a snubber the following application note may be helpful.  It is actually written for flyback converters; however, there is a good section on how to setup an RC snubber across the output rectifier.  This technique used will work for the SRs in your application.

    https://www.ti.com/lit/an/sluaac5/sluaac5.pdf

     

    Regards,

  • 0 in reply to Mike O'
    Intellectual 570 points

    Hello mike, the I tried adding RCD Clamp, it's effective. But resistor is heating severely. And sometimes diode gets damaged. 

    Diode rated for 300V

    Resistor: 1kohms

    Capacitor: 0.1uF

  • 0 in reply to Mohammed Khan
    TI__Guru* 86266 points

    Hello,

     

    Your R might be too large in your RCD clamp.  Your diode and R need to be sized to supress the leakage energy (E) form your leakage inductance (Llk).

    E = (1/2)*Llk*I^2

     

    P = E*(ring frequency)

    Your resistor needs to be sized correctly for the correct power (P).

    P = I^2*R

     

    Your diode needs to be sized correctly to handle the power (Pd) as well.

    Pd = Id*Vd

     

    Sizing the components for a greater power rating than required will drastically reduce component heating.  I would recommend a factor of 2 or greater.

     

    I found this thread that you might find helpful as well to setup and RCD clamp for a PSFB.

    https://e2e.ti.com/support/power-management-group/power-management/f/power-management-forum/1132532/ucc28950-ucc28950-senkron-rectf-snubber-question?tisearch=e2e-sitesearch&keymatch=UCC28950%25252525252520snubber

     

    Regards,