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BQ25622E: Odd behaviour when high loads applied

Part Number: BQ25622E

Tool/software:

Hi, please ignore my other thread regarding brownouts for now, I've still not been able to capture the issue in the lab again. It may have been fixed......

We are running into a couple of odd other issues with the BQ256232E chip. During testing we are doing some simple stress testing.

When I apply a 3A sudden sustained load without a battery inserted and the BQ is at its POR default state, the vSys collapses and fails to recover.

The blue line is our 12V psu supply.

However after narrowing down which registers made it "work" 

I found when applying these two values in our startup code on our project:

writeRegister8(BQ25622Register::ChargerControl1, 0b1'0'1'0'0'0'01);
writeRegister8(BQ25622Register::ChargerControl2, 0b0'1'10'01'0'1);

Charger Control 1 should be the POR default state but for some reason this is still required to be applied to make the second Charger Control 2 register entry to take effect. 

The key change in the second register entry is setting the SET_CONV_STRN  value to ether weak or normal "fixes" the complete crash out.

But we still get a short square dip with a sudden sustained 3A load without a battery inserted.. 

Where using a 2.2uH inductor and the RC filter has been hacked onto the board. 

Layout might not be 100% ideal and doesn't match the reference in the datasheet, but vsys has a low impedance path to the inductor as does the switch. 

Is this normal expected behaviour ?

Is my PCB layout a mess?

Or am I pushing the chip too hard?

Other thing to note, the chip doesnt like running at 3A for very long, not that I've seen increased instability, more that it can reach 100C. 

The project this is sitting in wont ever reach sustained current draws like that. But it is well within the spec of the circuit. So its making me wonder why its getting so hot too. 

I should note, the project doesnt appear to reset when I get this square voltage dip. Its short enough that things carry on, but its not ideal. 

If anyone can help clear that up for me... Its the final issue I'm facing with this chip. 

  • Hi Simon, 

    We are working to review and will provide you comment before the end of the week (CST). 

    Best Regards,

    Garrett

  • Hi Simon, 

    Firstly, generally speaking for best performance regarding SYS regulation whenever a battery is not connected to your system charge needs to be disabled via either EN_CHG bit or /CE pin. This allows the device to have faster response to a sudden increase in SYS load. 

    Attempting to replicate your test case when I have all registers at POR values then apply a 3A sudden load VSYS drops below the VSYS_SHORT threshold and then VSYS is unable to ramp back up due to the built in converter soft start on the BQ25622E device. More details on soft start can be found in datasheet section 8.3.3.5. 

    When I disable charge (all other registers remain at POR default) the IC is able to respond to the sudden load transient with only a brief dip in VSYS as shown in waveform below. Depending on the slew rate of the load increase some drop in VSYS is expected. It is normal.

    Other thing to note, the chip doesnt like running at 3A for very long, not that I've seen increased instability, more that it can reach 100C. 

    The project this is sitting in wont ever reach sustained current draws like that. But it is well within the spec of the circuit. So its making me wonder why its getting so hot too. 

    For your reference as a comparison with 12V input and 3A output current draw the BQ25622EVM board reaches a temperature of 69.2 deg C. Differences in layout will lead to differences in thermal performance so your observation is not entirely outside of expectation considering you have a more condensed PCB layout then the TI EVM board. 

    Best Regards,

    Garrett