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LM5190: Schematic Review / Help for Buck Converter 48V to 5V

Part Number: LM5190

Tool/software:

Howdy,

I've recently used the webench design tool to create a schematic for a 48V to 5V buck converter at a nominal current of 15A, to power 2 5A Pis, a 250mA laser diode, and additional other devices. The voltage source will be a 48V lithium based battery with a battery management system, and in the final design the single 5V buck converter will be used in conjunction with other buck converters of different output voltage. The webench generated the design, 7 LM5190RGYR 33V-52V to 5.00V @ 17A, with EMI filter option enabled. The following is the generated design and the schematic that I replicated for this design. Some substitutes are marked. Is it possible to review this schematic and additional questions I have?

48V_to_5V_WBDesign7.pdf

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On the left I have not created a capacitor bank for Cin. I am not sure how to create one or what guidelines to follow, especially because 1uOhm of ESR is incredibly difficult if not impossible to achieve, the 8.891A IRMS is difficult as well, and the designer asks for a very specific value of 437.155 uF (which tolerance might be unable to meet regardless?). If you have any guidelines for this, I'd appreciate it.

On the right I put 5 Couts in series, since it says the quantity is 5 on the webench schematic. Are the capacitors supposed to be in parallel or in series? What would be the point of putting the capacitors in series, if so?

Also, for the signal ground, should it be renamed as something other than GND? I am not very familiar with ECAD (Altium) software and whether or not I should make this distinction.

As for component selection, there are 3 substitutes, which should be upgrades or direct substitutes; everything in the BOM is in volume production and 1 is in NRND (Cboot).

If you can help with this type of inquiry, thank you for your consideration. If you need any other information do tell me.

Thank you for your time,

Yoav Binyamin,

Texas A&M University

  • Hello Yoav 

    Please let me know where you found the 1uOhm ESR requirement. IRMS value is an estimation based on the WEBENCH design. You don't need to modify/change your converter design to make IRMS exactly 8.891A. 437.155uF is a calculated value and you don't need to make CIN exactly 437.155uF. Please select a standard capacitor value (For example 470uF) . 5 COUTs should be in parallel. You can use AGND or GND it is your choice. 

    -EL 

  • Thanks for the help. I have edited the Couts to be in parallel. For Cin I just picked a simple electrolytic capacitor, 100ZLH470MEFC16X31.5, for 470 uF. Is this fine or should I go for ceramic? And that 1uOhm ESR came from the webench designer along with the other specs.

    Thanks, yb.

  • Hello Yoav 

    470uF is fine. Please refer https://www.ti.com/video/3870980551001#transcript-tab for more information about input capacitor damping. 

    -EL

  • I don't quite understand your comment. You said that the single 470uF capacitor is fine, but are you recommending adding an additional damping system? The video shows filters with inductors and capacitors to ground, which is not currently in the schematic.

  • Hello Yoav

    The inductor in the video can be an input EMI filter, and also can be a parasitic inductance of your input supply cable.   

    The capacitors are input capacitors. 470uF capacitor is the large bulk capacitor in the video, which is connected in series with ESR. 

    -EL