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LM5117: Damage during

Part Number: LM5117

Tool/software:

[Repeating info already posted on a locked thread]

On a few instances, we have experienced a failure of the LM5117 Buck Controller, which surprised us since we expected the failure in this circuit to be the thermal-heavy components (NFET, Inductor, sense resistor, etc.). What is the typical failure mechanism of this component? Can I send damaged components back for inspection?

My tardy response to the previous thread was waiting for the component to be replaced to confirm it was the failed component (it was). Again, this is strange -- I always viewed this component as the "brains" and the "muscles" were the inductor, NFET, sense resistor etc.

I included the schematic section with this component.

LM5117_Circuitry.pdf

My company has used this circuit in other designs, albeit not at the current supply levels we are trying to achieve here. Peak currents were measured at 10.6A (26V output), system designed for 11.4A at 24V, all at a duty cycle of 25%. What isn't shown in the schematic is bulk capacitance we have prior to the stage (5mF electrolytic capacitance). We test over temp but we've seen the part get damaged at 25C also.

Thoughts?

  • Hello Ryan 

    There is a Zener diode at the VIN pin. What's the purpose of this ? Is there a possibility to damage the IC if this Zener doesn't work well ? 

    External sync signal can damage RT pin if the amplitude is excessive. Please measure RT-AGND voltage using a pig tail ground ring. 

    Can you check which pin is damaged ? Please measure the diode drop voltage from the AGND pin to each pin, from SW to HO, and from SW to HB.   

    -EL

  • The person who designed the circuit isn't available to explain the purpose of the Zener diode. It has been used like this in other designs that haven't had this failure, so I think it's less about the Zener diode and possibly another failure with the component. I'll check the voltages you mentioned.

  • Sure, if you can duplicate the damage, please check if any improvement by removing the Zener. 

    -EL

  • I am closing this thread since I have not heard from you for sometime.
    If you are still trying to resolve the issue, please feel free to open a new thread. Thanks
    - EL