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BQ40Z50-R2: SOH accuracy

Part Number: BQ40Z50-R2

Tool/software:

To whom it may concern:

We have a design with BQ40Z50-R2 IC, and noticed the SOH is not very accurate.

 

Calibration Start

 

Calibration End

 

50-cycle Test Start

 

Data Check

 

Data Check

 

Test Ended

ARBIN CH

Batt S/N

Des Cap (mAh)

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

7

00396

2900

97

2699

95.47%

 

96

2703

95.61%

 

97

2727

96.46%

 

97

2727

96.46%

 

97

2727

96.46%

 

97

2727

96.46%

9

00199

2900

92

2512

88.86%

 

93

2557

90.45%

 

94

2557

90.45%

 

96

2557

90.45%

 

96

2557

90.45%

 

96

2727

96.46%

10

00227

2900

93

2450

86.66%

 

95

2629

93.00%

 

97

2719

96.18%

 

97

2734

96.71%

 

97

2734

96.71%

 

97

2725

96.39%

 

Re-calibration Start

 

Re-calibration Ended

ARBIN CH

Batt S/N

Des Cap (mAh)

SOH %

FCC (mAh)

SOH_calc %

 

SOH %

FCC (mAh)

SOH_calc %

7

00396

2900

97

2728

96.50%

 

94

2639

93.35%

9

00199

2900

96

2728

96.50%

 

96

2743

97.03%

10

00227

2900

97

2721

96.25%

 

97

2732

96.64%

Back ground:  This battery was only charged to 4.1V/cell, and the SREC file is based on 4.1V charge as well. The cell type is MOLI INR18650M35A.

The calibration cycle follows the TI recommended cycle: fully charged with 1250mA, rest for 2 hours; fully discharge with 0.2C (580mA), rest for 5 hours.

50 cycles test: charge and discharge between 30% and 80%; repeat for 50 cycles (about 23 cycle count in the IC). Discharge current: 500-600mA; charge current: 1250mA.

All tests were run in room temperature, 20-25 degree C.

Calibration cycle was ran before and after the "50 cycles test". The expectation is less than 1% SOH drop after the 50 cycle test. Since the cycle is very mild, we believe it should be achievable.

Sample 00396: SOH dropped 2%

Sample 00199: SOH increased 3% after the test.

Could you share some insight of this issue?

Thank you!

Chen

  • Hello,

    The expectation of <1% SOH drop after 50 cycles (30%–80% SOC, ~23 equivalent full cycles) is reasonable for modern Li-ion cells like the MOLI INR18650M35A, especially at a reduced 4.1V charge voltage, which minimizes electrolyte degradation and SEI growth.

    Actual cell degradation under these conditions should be minimal (likely <0.5% capacity loss), so the observed 2% drop and 3% increase are almost certainly due to algorithmic errors rather than physical cell aging. 
    Make sure you have periodical Qmax and Ra updates every certain period of time (e.g. every 50 cycles or so)

    Validate the actual capacity loss using a precision battery tester (e.g., discharge from 4.1V to cutoff at 0.2C before and after the 50-cycle test). This can confirm whether the SOH changes reflect real degradation or IC miscalculations.

    If the actual capacity loss is <1%, focus on optimizing the IC’s configuration and calibration to align the SOH with the true cell state. 

  • Hello Jose:

    Yes, I would agree this could be an algorithm error. Do you have any suggestions to improve the algorithm result? The SOH load is set to 5hrs, which is close to the use case.

     SW02172R03.gg.csv

    The GG file is attached as well.

    We understand several parameters can impact SOH, but FCC should be the most important one, and the FCC may have some offset. For example, in sample 9:

    First calibration cycle: FCC = 2557

    50 cycles

    Second calibration cycle: FCC = 2743

    And SOH increased with FCC.

    Thank you!

    Chen

  • Hello,

    Extend rest periods to 4–6 hours after charging and 8–12 hours after discharging for accurate voltage relaxation.
    Perform occasional full charge-discharge cycles (e.g., every 10–20 cycles) to improve impedance and capacity updates.

    Adjust “SOH Load” to ~2.5–3 hours to reflect partial discharge (30%–80% SOC).
    Verify and adjust “Design Capacity” to match expected capacity listed in Cell manufacturer DS.

    Update the BQ40Z50-R2 firmware to the latest version to address potential fixes that might taken in place regards to SOH calculations.
    Please read the release notes for when downloading the latest firmware.