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LM5176: Schematic review

Part Number: LM5176

Tool/software:

Hi Teams,

Please help to review LM5176 schematic,

Vin 9~36V normal 19V, Vout 19V 13.89A

Is inductor need to change? Or same value need to modify? Thanks.

  • Hi Che Wen,

    (In below list items which should be checked again have been marked bold) (Note: other info are left here to give an overview of what has been checked)

     

    Quickstart Calculator:

    • Note: I did not check all values to match schematic, reference for the review are the values in the Quickstart calculator
    • Slope compensation much lower then suggested
    • Phase margin is a little bit low but should be also checked in the real design to consider all parasitics
    • Estimated inductor loss is very high for lowest input voltage - this will overheat the inductor
    • Also the losses in the MOSFETs are expected to be very high
    • Peak inductor current is ~ 31A but inductor saturation is given as 32A - This is already very close

     

    Schematic:

    (In below list items which should be checked again have been marked bold)

     

    • Series Resistor with 2k at VISNS (required if Vin > 40V but recommended for all conditions as VIN can also go higher during bursts, only LM5176)
    • BIAS connected  - not sure where DCin is
      If BIAS is not used connect to GND or VIN (do not keep open) - BIAS max = 40V !
    • MODE: allowed Resistor
      (LM5176 only 93k1 or 200k or Vcc)
    • Cap at VCC
      Cap at VCC large enough - check ratio to Boot Caps (at least 5)
    • Snubber on SW1 and SW2 
      Place Footprint for a snubber at SW1 and SW2
       (they can then be populated in case needed (e.g. due to EMI) without layout change)
      Note: Snubber R connected to GND not Inductor for better Thermal performance
    • Snubber connected to PGND not to Sense Resistor
      -> do not connect to Sense resistor to avoid snubber current injection into Sense signal
    • Add Series Resistor into MOSFET Gate signals lines
    • (they can then be replaced in case needed (e.g. due to EMI) without layout change,
      additional option: add a diode in parallel for slow on and fast off.
    • Gate resistors are <=5 Ohm
    • Voltage rating of MOSFET
      (Have a margin of 30% is recommended)
    • Use Kelvin connection for Current Sense (CS/CSG) to LM5176
    • Filter at CS/CSG:  tau < T/200
    • Cap at EN/UVLO
      Adding a Cap to the low side resistor of the EN/UVLO can help to avoid ripple in startup esp. of very low startup voltage is selected
    • UVLO setting relative to lowest input voltage
      UVLO is set to 6V but operating range starts at 9V - relative large distance
    • ISNSP/N shorted and connected to GND if not used
    • Select the suggested capacitor for slope compensation. Preferable next lower instead of higher value (= more slope compensation)
    • Please check phase margin over the full range (recommend > 60 Degree)

     

    Layout (for reference only)

    (In below list items which should be checked again have been marked bold)

     

    • Vcc Cap close to pins
    • AGND and PGND connected at Thermal pad - yes
    • Via's in Thermal pad: Thermal Pad could get more via's to better distribute power loss of the LM5176
    • AGND island
        -> a AGND power area help to avoid disturbances injected into the AGND related components
    • Kelvin connection to CS/CSG sense resistor -> CSG should have dedicated wire to sense resistor not via ground plane
    • Kelvin connection to ISNS+/- sense resistor (shorted to GND if not used)
    • Small current loop for HDRV1/SW1 (area enclose by this wires should be as small as possible - best to have both on top of each other)
    • Small current loop for HDRV2/SW2 (area enclose by this wires should be as small as possible - best to have both on top of each other)
    • Input caps close to MOSFET
    • Output caps close to MOSFET
    • FB divider close to LM517x

     

     

    PDF link:
    Additional info on layout can be found here :

    (1) Four-switch buck-boost layout tip No. 1: identifying the critical parts for layout

    (2) Four-switch buck-boost layout tip No. 2: optimizing hot loops in the power stage

    (3) Four-switch buck-boost layout tip No. 3: separating differential sense lines from power planes

    (4) Four-switch buck-boost layout tip No. 4: routing gate-drive and return paths

    Best regards,

     Stefan