LM5116: LM5116 Buck Converter - Output Passes Input, No Switching, LO Mosfet Does Not Turn On

Part Number: LM5116

Tool/software:

Hello TI community,

I am designing a buck converter using the LM5116MHX/NOPB, targeting a 5V 5A output from a 6–60V DC input. The schematic and PCB layout have been completed, and I am currently facing a major issue during initial testing.

Problem Description:

  • When powered up, HO (high-side gate drive) turns on, causing the input voltage to appear directly at the output, but no buck conversion occurs.

  • The LO (low-side gate drive) remains off and shows no gate voltage, so the low-side MOSFET does not switch at all.

  • No regulated output is achieved, and the output simply tracks the input.

Debugging Actions Taken:

  • Verified component placement and soldering, including MOSFETs and bootstrap components.

  • Checked continuity and voltage levels at EN, UVLO, SS, HO, LO, HB, SW, and VCC pins.

  • Compared my schematic to TI reference designs and evaluation boards.

  • Ensured correct orientation of bootstrap diode and appropriate capacitor values.

Schematic and Images:

  • I have attached the schematic PDF, the KiCad PCB render, and actual assembly photos for reference.

Key Questions:

  • What are possible causes for HO being always on while LO stays off?

  • Which components or pins are most critical in bootstrap operation and gate drive for LO?

  • Are there recommended troubleshooting steps for this situation with LM5116?

  • Any specific advice regarding PCB layout, component values, or signal measurement points?

I appreciate any help or pointers from those familiar with the LM5116’s behavior and troubleshooting.

Thank you!

LEAP_BEC_60VT5V_5A_VER1D1.pdf

  • Hello VISHNUPRIYAN 

    The device cannot build up  V(C3) if no low-side MOSFET switching. Please check V(C3)  voltage again. If V(C3)>~4V, please check again that LO really remains off . 

    HO (high-side gate drive) turns on ==> How did you make it sure this MOSFET turns on ? you have to measure V(G-S) and V(D-S) together in order to make it sure the MOSFET turns on. 

    -EL