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TPS40200 15V-18V to 1.2Vout

Other Parts Discussed in Thread: TPS40200

Hello.

I have a board which uses five of the TPS40200 chips to make rails at 5.0V, 3.3V, 2.5V, 1.8V, and finally 1.2V

I have the first four rails working fine, but the 1.2V rail is very fickle.

I have designed using SwitcherPro,

C9 has been changed from 4.7uF to 220 uF. 

Now here is what I have discovered so far about the1.2V rail:

The chip is on.  I can see voltages at all the pins.  My soft start signal looks identical to the other 4 working chips.
I'm seeing Vin at my gate drive pin, but no signal like I do with the other 4 devices.
I see 0.85V at feedback, as opposed to 0.725V with the other 4 devices
I see 0.0615V at comp, as opposed to roughly 1 volt (.996V - 1.02V depending on the Vout of the other rails)

Now here is where things get annoying.  When I rework the board or troubleshoot, sometimes the 1.2V rail will turn on for a few seconds.  If I use rosin and alcohol cleaner, and leave it on the board, 1.2V works indefinitely, and I see an identical gate signal and switching signal.  when I clean the board using a sonic bath, I go back to no output, no gate signal.

If anybody has an idea to help me, I would appreciate it.