Hello,
We have an 4S3P @ 5850mAh Li-Ion pack and we use the BQ20Z95 as gas gauge. The battery is used in a device that cannot be turn off, but can go to into sleep. In sleep the the device uses about 30mA a 50mA and when the device is on the current is about 350mA a 525mAh
Now we have some strange problems with the FCC and RM, in some cases we see that the FCC is update to more then 65000 mAh, this happen when the device is empty and the charger is connected to the device. When the charger is disconnected the RM is also updated to the same value as FCC. This gives al lot of problems because now the system things the battery is always full.
We have made an golden image with the right chem ID109(battery type: Panasonic CGA103450A) following the steps in the manual and still the strange problems ac cure.
Here below you see the .gg file:
[Header]
bq EVSW Version = 0.9.88
DeviceName = bq20z95 v1.50
Time = 8/17/2012 7:22:14 AM
[Voltage(1st Level Safety)]
COV Threshold = 4300
COV Time = 2
COV Recovery = 4000
COV Delta = 20
COV Temp. Hys = 10.0
POV Threshold = 17500
POV Time = 2
POV Recovery = 16000
CUV Threshold = 3000
CUV Time = 2
CUV Recovery = 3100
PUV Threshold = 12000
PUV Time = 2
PUV Recovery = 12500
[Current(1st Level Safety)]
OC (1st Tier) Chg = 6000
OC (1st Tier) Chg Time = 2
OC Chg Recovery = 200
OC (1st Tier) Dsg = 6000
OC (1st Tier) Dsg Time = 2
OC Dsg Recovery = 200
OC (2nd Tier) Chg = 7000
OC (2nd Tier) Chg Time = 2
OC (2nd Tier) Dsg = 7000
OC (2nd Tier) Dsg Time = 2
Current Recovery Time = 8
AFE OC Dsg = 14
AFE OC Dsg Time = 0F
AFE OC Dsg Recovery = 5
AFE SC Chg Cfg = 77
AFE SC Dsg Cfg = 77
AFE SC Recovery = 1
[Temperature(1st Level Safety)]
Over Temp Chg = 45.0
OT Chg Time = 2
OT Chg Recovery = 40.0
Over Temp Dsg = 65.0
OT Dsg Time = 2
OT Dsg Recovery = 60.0
[Host Comm(1st Level Safety)]
Host Watchdog Timeout = 0
[Voltage(2nd Level Safety)]
SOV Threshold = 18000
SOV Time = 5
Cell Imbalance Current = 5
Cell Imbalance Fail Voltage = 1000
Cell Imbalance Time = 5
Battery Rest Time = 1800
Min CIM-check voltage = 3000
PFIN Detect Time = 0
[Current(2nd Level Safety)]
SOC Chg = 8000
SOC Chg Time = 1
SOC Dsg = 8000
SOC Dsg Time = 1
[Temperature(2nd Level Safety)]
SOT Chg = 70.0
SOT Chg Time = 5
SOT Dsg = 75.0
SOT Dsg Time = 5
Open Thermistor = -33.3
Open Time = 0
[FET Verification(2nd Level Safety)]
FET Fail Limit = 20
FET Fail Time = 5
[AFE Verification(2nd Level Safety)]
AFE Check Time = 0
AFE Fail Limit = 10
AFE Fail Recovery Time = 20
AFE Init Retry Limit = 6
AFE Init Limit = 20
[Fuse Verification(2nd Level Safety)]
Fuse Fail Limit = 2
Fuse Fail Time = 0
[Charge Inhibit Cfg(Charge Control)]
Chg Inhibit Temp Low = 0.0
Chg Inhibit Temp High = 40.0
Temp Hys = 1.0
[Pre-Charge Cfg(Charge Control)]
Pre-chg Current = 292
Pre-chg Temp = 0.0
Pre-chg Voltage = 2900
Recovery Voltage = 3000
[Fast Charge Cfg(Charge Control)]
Fast Charge Current = 1200
Charging Voltage = 16800
Delta Temp = 2.5
Suspend Low Temp = 0.0
Suspend High Temp = 45.0
[Pulse Charge Cfg(Charge Control)]
Turn ON Voltage = 5000
Turn OFF Voltage = 5000
Max ON Pulse Time = 60.00
Min OFF Pulse Time = 0.00
Max OFF Voltage = 5000
[Termination Cfg.(Charge Control)]
Maintenance Current = 0
Taper Current = 292
Taper Voltage = 300
Current Taper Window = 40
TCA Set % = -1
TCA Clear % = 95
FC Set % = -1
FC Clear % = 98
[Cell Balancing Cfg(Charge Control)]
Min Cell Deviation = 1350
[Charging Faults(Charge Control)]
Over Charging Voltage = 500
Over Charging Volt Time = 2
Over Charging Current = 500
Over Charging Curr Time = 2
Over Charging Curr Recov = 100
Depleted Voltage = 10000
Depleted Voltage Time = 2
Depleted Recovery = 10500
Over Charge Capacity = 585
Over Charge Recovery = 2
FC-MTO = 0
PC-MTO = 0
Charge Fault Cfg = 00
[Data(SBS Configuration)]
Rem Cap Alarm = 585
Rem Energy Alarm = 2800
Rem Time Alarm = 10
Init Battery Mode = 0081
Design Voltage = 14400
Spec Info = 0031
Manuf Date = 27-Aug-2012
Ser. Num. = 0000
Cycle Count = 0
CC Threshold = 5265
CC % = 90
CF MaxError Limit = 100
Design Capacity = 5850
Design Energy = 84230
Manuf Name = KMD
Device Name = bq20z95
Device Chemistry = LION
[Configuration(SBS Configuration)]
TDA Set % = 6
TDA Clear % = 8
FD Set % = 2
FD Clear % = 5
TDA Set Volt Threshold = 5000
TDA Set Volt Time = 5
TDA Clear Volt = 5500
FD Set Volt Threshold = 5000
FD Volt Time = 5
FD Clear Volt = 5500
[Manufacturer Data(System Data)]
Pack Lot Code = 0000
PCB Lot Code = 0000
Firmware Version = 2100
Hardware Revision = 0000
Cell Revision = 0000
[Manufacturer Info(System Data)]
Manuf. Info = KMD T3
[Lifetime Data(System Data)]
Lifetime Max Temp = 32.3
Lifetime Min Temp = 20.0
Lifetime Max Cell Voltage = 4170
Lifetime Min Cell Voltage = 2603
Lifetime Max Pack Voltage = 16649
Lifetime Min Pack Voltage = 10985
Lifetime Max Chg Current = 1500
Lifetime Max Dsg Current = -3000
Lifetime Max Chg Power = 19720
Lifetime Max Dsg Power = -18910
Life Max AvgDsg Cur = -2925
Life Max AvgDsg Pow = -4212
Lifetime Avg Temp = 24.7
[Lifetime Temp Samples(System Data)]
LT Temp Samples = 1132
[Registers(Configuration)]
Operation Cfg A = 0F29
Operation Cfg B = 6449
Operation Cfg C = 0004
Permanent Fail Cfg = 0000
Non-Removable Cfg = 0000
[AFE(Configuration)]
AFE.State_CTL = 00
[LED Cfg(LED Support)]
LED Flash Rate = 2.000
LED Blink Rate = 1.000
LED Delay = 48.8
LED Hold Time = 4
CHG Flash Alarm = 10
CHG Thresh 1 = 0
CHG Thresh 2 = 20
CHG Thresh 3 = 40
CHG Thresh 4 = 60
CHG Thresh 5 = 80
DSG Flash Alarm = 10
DSG Thresh 1 = 0
DSG Thresh 2 = 20
DSG Thresh 3 = 40
DSG Thresh 4 = 60
DSG Thresh 5 = 80
Sink Current = 3
[Power(Power)]
Flash Update OK Voltage = 7500
Shutdown Voltage = 7000
Shutdown Time = 10
Cell Shutdown Voltage = 2300
Cell Shutdown Time = 10
Charger Present = 3000
Sleep Current = 10
Bus Low Time = 5
Cal Inhibit Temp Low = 5.0
Cal Inhibit Temp High = 45.0
Sleep Voltage Time = 5
Sleep Current Time = 20
Wake Current Reg = 00
[IT Cfg(Gas Gauging)]
Load Select = 1
Load Mode = 0
Term Voltage = 12500
User Rate-mA = 0
User Rate-mW = 0
Reserve Cap-mAh = 150
Reserve Cap-mWh = 220
[Current Thresholds(Gas Gauging)]
Dsg Current Threshold = 100
Chg Current Threshold = 50
Quit Current = 10
Dsg Relax Time = 1
Chg Relax Time = 60
[State(Gas Gauging)]
Qmax Cell 0 = 6269
Qmax Cell 1 = 6275
Qmax Cell 2 = 6275
Qmax Cell 3 = 6274
Qmax Pack = 6269
Update Status = 02
Avg I Last Run = -1163
Avg P Last Run = -1733
Delta Voltage = 11
[R_a0(Ra Table)]
Cell0 R_a flag = 0055
Cell0 R_a 0 = 192
Cell0 R_a 1 = 181
Cell0 R_a 2 = 207
Cell0 R_a 3 = 233
Cell0 R_a 4 = 226
Cell0 R_a 5 = 244
Cell0 R_a 6 = 259
Cell0 R_a 7 = 343
Cell0 R_a 8 = 379
Cell0 R_a 9 = 408
Cell0 R_a 10 = 491
Cell0 R_a 11 = 574
Cell0 R_a 12 = 755
Cell0 R_a 13 = 1065
Cell0 R_a 14 = 1243
[R_a1(Ra Table)]
Cell1 R_a flag = 0000
Cell1 R_a 0 = 130
Cell1 R_a 1 = 123
Cell1 R_a 2 = 149
Cell1 R_a 3 = 174
Cell1 R_a 4 = 172
Cell1 R_a 5 = 171
Cell1 R_a 6 = 190
Cell1 R_a 7 = 250
Cell1 R_a 8 = 276
Cell1 R_a 9 = 296
Cell1 R_a 10 = 374
Cell1 R_a 11 = 517
Cell1 R_a 12 = 1701
Cell1 R_a 13 = 2395
Cell1 R_a 14 = 2800
[R_a2(Ra Table)]
Cell2 R_a flag = 0000
Cell2 R_a 0 = 163
Cell2 R_a 1 = 154
Cell2 R_a 2 = 186
Cell2 R_a 3 = 210
Cell2 R_a 4 = 204
Cell2 R_a 5 = 213
Cell2 R_a 6 = 231
Cell2 R_a 7 = 303
Cell2 R_a 8 = 335
Cell2 R_a 9 = 354
Cell2 R_a 10 = 432
Cell2 R_a 11 = 613
Cell2 R_a 12 = 1975
Cell2 R_a 13 = 2779
Cell2 R_a 14 = 3245
[R_a3(Ra Table)]
Cell3 R_a flag = 0055
Cell3 R_a 0 = 285
Cell3 R_a 1 = 269
Cell3 R_a 2 = 307
Cell3 R_a 3 = 328
Cell3 R_a 4 = 318
Cell3 R_a 5 = 362
Cell3 R_a 6 = 375
Cell3 R_a 7 = 493
Cell3 R_a 8 = 545
Cell3 R_a 9 = 577
Cell3 R_a 10 = 690
Cell3 R_a 11 = 793
Cell3 R_a 12 = 1041
Cell3 R_a 13 = 1466
Cell3 R_a 14 = 1712
[R_a0x(Ra Table)]
xCell0 R_a flag = 0000
xCell0 R_a 0 = 192
xCell0 R_a 1 = 181
xCell0 R_a 2 = 207
xCell0 R_a 3 = 233
xCell0 R_a 4 = 226
xCell0 R_a 5 = 244
xCell0 R_a 6 = 259
xCell0 R_a 7 = 343
xCell0 R_a 8 = 379
xCell0 R_a 9 = 408
xCell0 R_a 10 = 491
xCell0 R_a 11 = 574
xCell0 R_a 12 = 1692
xCell0 R_a 13 = 2387
xCell0 R_a 14 = 2785
[R_a1x(Ra Table)]
xCell1 R_a flag = 0055
xCell1 R_a 0 = 130
xCell1 R_a 1 = 123
xCell1 R_a 2 = 149
xCell1 R_a 3 = 174
xCell1 R_a 4 = 172
xCell1 R_a 5 = 171
xCell1 R_a 6 = 190
xCell1 R_a 7 = 250
xCell1 R_a 8 = 276
xCell1 R_a 9 = 296
xCell1 R_a 10 = 374
xCell1 R_a 11 = 421
xCell1 R_a 12 = 1385
xCell1 R_a 13 = 1950
xCell1 R_a 14 = 2280
[R_a2x(Ra Table)]
xCell2 R_a flag = 0055
xCell2 R_a 0 = 163
xCell2 R_a 1 = 154
xCell2 R_a 2 = 186
xCell2 R_a 3 = 210
xCell2 R_a 4 = 204
xCell2 R_a 5 = 213
xCell2 R_a 6 = 231
xCell2 R_a 7 = 303
xCell2 R_a 8 = 335
xCell2 R_a 9 = 354
xCell2 R_a 10 = 432
xCell2 R_a 11 = 497
xCell2 R_a 12 = 1601
xCell2 R_a 13 = 2253
xCell2 R_a 14 = 2631
[R_a3x(Ra Table)]
xCell3 R_a flag = 0000
xCell3 R_a 0 = 285
xCell3 R_a 1 = 269
xCell3 R_a 2 = 307
xCell3 R_a 3 = 328
xCell3 R_a 4 = 318
xCell3 R_a 5 = 362
xCell3 R_a 6 = 375
xCell3 R_a 7 = 493
xCell3 R_a 8 = 545
xCell3 R_a 9 = 577
xCell3 R_a 10 = 690
xCell3 R_a 11 = 793
xCell3 R_a 12 = 2114
xCell3 R_a 13 = 2977
xCell3 R_a 14 = 3476
[Device Status Data(PF Status)]
PF Flags 1 = 0000
Fuse Flag = 00
PF Voltage = 0
PF C4 Voltage = 0
PF C3 Voltage = 0
PF C2 Voltage = 0
PF C1 Voltage = 0
PF Current = 0
PF Temperature = 0.0
PF Batt Stat = 00
PF RC-mAh = 0
PF RC-10mWh = 0
PF Chg Status = 0000
PF Safety Status = 0000
PF Flags 2 = 0000
[AFE Regs(PF Status)]
AFE Status = 00
AFE Output = 00
AFE State = 00
AFE Function = 00
AFE Cell Select = 00
AFE OLV = 00
AFE OLT = 00
AFE SCC = 00
AFE SCD = 00
[Data(Calibration)]
CC Gain = 10
CC Delta = 10
Ref Voltage = 1219.25
AFE Pack Gain = 672.91
CC Offset = -0.272
Board Offset = -75.4
Int Temp Offset = 0.0
Ext1 Temp Offset = 0.0
Ext2 Temp Offset = 0.0
[Config(Calibration)]
CC Current = 3000
Voltage Signal = 16800
Temp Signal = 298.0
CC Offset Time = 250
ADC Offset Time = 32
CC Gain Time = 250
Voltage Time = 1984
Temperature Time = 32
Cal Mode Timeout = 300
[Temp Model(Calibration)]
Ext Coef 1 = -28285
Ext Coef 2 = 20848
Ext Coef 3 = -7537
Ext Coef 4 = 401.2
Ext Min AD = 0
Ext Max Temp = 401.2
Int Coef 1 = 0
Int Coef 2 = 0
Int Coef 3 = -11136
Int Coef 4 = 575.4
Int Min AD = 0
Int Max Temp = 575.4
[Current(Calibration)]
Filter = 239
Deadband = 3
CC Deadband = 10.0
