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BQ34Z100 SOC resets to 100% after some discharge

Other Parts Discussed in Thread: BQEVSW

I am able to calibrate temp, voltage, current, and “charge” the unit up  to 100% SOC on a power supply acting in place of a real battery without any issues and I seem to be able to discharge to varying degrees.  Sometimes BQEVSW reports a random reset to 100% SOC.  It might go down to 67% during discharge and then reset (and sometimes restart counting down for discharge, sometimes not)  Sometimes it might stop around 80% or so.  I have never gotten it to go any lower that 60-odd %  Our expectation is to be able to go from 100% to 0%-ish and be able to read that data.  All we need is that capability for our application.

 

Removing power and restarting does indeed bring us back to 100% SOC and we can discharge OK for a while then SOC jumps back up to 100%.

 

I also noticed the CHARGE and DISCHARGE flags are BOTH set at times when doing a discharge.  Is this normal?

 

We are pretending this is a 2AH battery for our testing.  I set design capacity to 2000 mAH but it didn’t update on the DATA RAM screen until I set it in the QMAX screen.  Available capacity, etc., shows to be close to 2000 mAH, but not exactly.   Maybe 1947 mAH or something.

 

Our “cells” are a 15V power supply.  I have tried varying the voltage down to 8V and tried it again.  Didn’t help.  How much of a slope do we actually need?

 

What is the biggest design/qmax capacity can we have?  Our application will need 75AH-100AH.

 

 

TNX,

 

-HRS

  • Russ,

    It is normal for both the CHG and DSG flags to bet set at times. The CHG flag does not indicate that the pack is charging. It indicates that it is available to be charged. e.g. no faults.

    What are you trying to do by emulating cell voltages dropping with a power supply? That technique is not going to work very well for testing discharge based capacity reporting, etc. You can use it to estimate capacity using OCV simulations, but you will need to reset the device after changing the voltage to force the device to run a simulation.

    The large value that the registers can support is 32 Ah. You will have to scale the current and capacity by at least 4x to support 100 Ah.

    Regards

    Tom

  • Hi, Tom!

     

    Thank you for the help!  It sounds a bit crazy, I know, but I didn't have access to the actual cells we are going use, so I had to make do with a power supply until something better came along.  It finally did.  We now have a small pack of rechargeable  Li+ cells of a different chemistry that seem to be working OK. The cells we will be using have a bit flatter curve, so I hope to have something close to play with shortly.  I should mention that we are using primary cells, so I've only got one shot at it!

    Anyway, the weird problems have mostly gone away with a real cell pack (that actually varies voltage).

    TNX,

    -HRS