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3.5V to 8.5V input to 5Vout device

Other Parts Discussed in Thread: TPS63061, TPS61170, LP3985

Hi All,

I have same design constraints but did could not able to find adequate solution yet.Especially in the terms of cost. Please do not offer a component for $4. It is quite easy when we select a monolitic solution. Here is the constrains;

- Vin = 4,5V to 5,5V but can vary 3,5V to 8,5V. Also there will be short transients up to 15V (Even after protection, it is a little complex, please do not offer another kind of protection) Circuit have to work with 4V to 6V properly. There can be thermal shutdown or disable situations for excessive inputs.

- Vout = 5V with max. 10mV ripple.

- Load will be 50mA or (not to just or100mA. 

- Input current should not be more than 150mA with 4.5V input

- There is a 22uH / 47uF LC filter on load input (can be usefull for ripple filtering, we can damp it for ~5KHz)

- Smallest footprint and PCB area without using BGA.

Here is the main problem; A budget of ~$1.5 (max $2)

It is hard to find the price given in TI 1K volume budgetary price on distributors. (Why don't you check out the Digikey) 

TPS63061 seems appropriate in first sight but has low efficiency in PWM mode for target load and high ripple in PFM mode. (see fig. 11&12 in DS)

2 stage solutions are also velcome. But not buck and boost. LDO and boost team is OK. To keep efficiency high, temperature low, we think to use 4.5V tiny LDO fallowed by 5V boost. But cost problem arised.It is hard to find 4.5V LDO, adjustables are big and expensive. 5V regulator with a diode on ouput is an option, but eff. ?

I hope experinced colleagues or TI experts offer a solution.

Regards.

 

 

 

 

  • I retitled your post to make it more specific.

    For your power requirements, a buck-boost or SEPIC IC will be your only 1-chip solution.  A SEPIC IC to look at would be TPS61170.

    It's unclear why you need 10 mV (0.2%) ripple on a 5V rail, but an LDO would likely be a good idea to place after any switching IC to make sure you get the ripple down this low.

    Otherwise, the TPS61170 could drive a boost to ~5.5V followed by an LDO to 5V.

  • Hi Mr. Glaser,

    Thank you for your advices. 

    Unfortunatelly, an ASIC chip in our circuit forces us to apply very low ripple at supply voltage.

    Your advice is a very good idea. But exceeding our bugget. TPS61170 is $1.84 for 1K in Digikey. Plus two inductor for SEPIC and a LDO. Also I do not know how to design a SEPIC converter. (Maybe SLVA337 could be helpfull.)

    Nevertheless your advice is a good starting point. There is a very cheap (<$0.2) and low dropout regulators (<100mV) like LP3985 to give means to setting intermediate voltage to 5.2V instead of 5.5V for efficiency issues. But I should find an cheap single inductor buck-boost regulator for given range.

     

    By the way, I have asked to Digikey, why they removed price break for most of TI product for cut-type order option.  It is the same price for 1 or 100 qty. According to Digikey explanations, this was a TI request. There are 2 reasonable explanation for this; TI is too enthusiastic to provide for prototyping samples or TI want to force us to buy at least a tube/reel of device.

    http://www.digikey.com/product-detail/en/TPS63060DSCT/296-30178-1-ND/2812732

    Best Regards.