My customer wants to use a TPS54425 to generate 3.3V from a 5V rail.
He simulated the design in Webench and got the following warning:
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Webench has calculated a duty cycle of 73.9% for the minimum Vin case. The maximum supported duty cycle for Webench designs using the TPS54425 is 65%. Operation with duty cycles above 65% and below 84.4% is possible with some loss of line regulation performance. Load step transient response may also be impaired.
See the TPS54425 datasheet for component recommendations.
73.9% is the Webench calculated duty cycle and 84.4% is the max duty cycle for the device based on min controllable on time.
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It seems the device can work well up to over 80% duty cycle, but what will be the limitations, if the device is operating at a duty cycle beyond 65%?