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Problem with LM3524 based circuit

Problem with a circuit board from a commercial laser (circa 1988) employing an LM3524 whose emitter output pulses drive several MOSFETs.  Ultimately, 24 VDC pulses are stepped up through a transformer and rectified; the LM3524 maintains a stable level at around 750 V.  Here's where I encounter difficulties:  To limit maximum current, the output current of the MOSFETs is monitored through a 22k resistor going to +CLSENSE (pin 4); -CLSENSE (pin 5) is grounded.  The problem is that even with zero MOSFET current Pin 4 is ALWAYS above the ~0.2 V shutoff threshold for pin 4 (Pin 4 around 0.7 V with zero current fed back); thus the LM3524 emitter outputs are always shut off--circuit doesn't work:  no ~750 VDC produced.  The same observations of shutoff at Pin 4 are made with a similarly wired LM3524 on a prototype board.  The circuit board in question definitely worked at an earlier time. I don't understand how it could have worked, except if I surmise that it formerly worked because a circa 1988 LM3524 had different specs on the CLSENSE inputs, such that there was no shutdown with zero MOSFET current using the present feedback arrangement to Pin 4.  First, please comment on whether this is the case. (If not, what could possibly be the problem?)  If this surmise seems correct, then with a present day  LM3524 how should the circuit be modified?  The modified circuit should cause LM3524 shutoff at what was intended to be the I(max) shutoff threshold in the original circuit.

  • Mark,
    I've contacted the appropriate product group. Look for an answer from them soon.
    Regards
    John
  • Hi Mark,

    I'm not an expert on this device. But in my first review, your configuration looks correct. The current limit sense voltage is heavily dependent on the accuracy of your sense resistor. Are you operating at the room temperature?

    To trouble shoot this issue, you can simply ground CL+ and CL- to see if your FET starts to draw output current. Secondly, you can connect a 200mV voltage source at CL+ and CL-, you should be able to see to 25% output duty cycle. Now slowly increase the voltage 5 to 10% and you should see the current sense activate and completely drop to duty cycle to 0%.

    The accuracy of current sense if heavily dependent on the resistor accuracy and by a very small current offset (100uA datasheet) your output can drop.