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AC to DC Universal Power Supply

Hi,

I want to build the universal power supply which should support below specification,

- Shall support 24VAC & 90 to 240 VAC .

- For North America & European power supply standard.

We have two different power supply 1) 24VAC &  2) 90VAC to 240VAC with 50/60Hz .

Want to build the single power supply which should  support above two voltages. 

Please need some suggestion to build this power supply.

Thanks 

Yunus

  • Yunus,

    Can you give more details on your specification? I assume that the output must be isolated?

    What is the output voltage and power level?

    What is the tolerance on the 24 V ac input, i.e. what is the minimum value?


    For sure, if a single design is done to cover the full range of input voltage, the performance will be compromised compared to 2 separate design.


    I did a search of available TI Designs and reference designs (you can do a search by power parameters here: www.ti.com/.../refdesignsearchresults.tsp), for an isolated output, with AC input for 24-240 V range, and 1 existing solution was found:
    www.ti.com/.../PMP10098

    This is designed to work over 19 - 265 V input, with 12 V out at 0.5 W - so it is very low power.

    If you need higher output power, a single wide-range design will be challenging.


    Thanks,
    Bernard
  • Hi Bernard,

    Thanks for your reply.

    Sorry for my delayed response.

    Below are the requirements :

    - Input Supply : Min 24 VAC to 240 VAC.

    - Tolerance on 24 VAC : Min = 16 VAC , Max = 265 VAC

    - Output Voltage : 24 VAC , +15 VDC or +17 VDC.

    - Power Rating : 20 VA to 22 VA 

    24 VAC output supply for external sensors & actuator drive & it should source minimum 0.5A & maximum peak 0.8A as a load current.

    +15VDC or +17VDC is for digital circuits.

    Please suggest some solution.

    Thanks 

    Yunus

  • Yunus

    When you say that the main output is 24 V AC, is this @ 50/60 Hz? Why is AC output required?

    This will require a 50/60-Hz mains isolation transformer, which will be large, heavy and will have very low efficiency.


    Can you clarify your system block diagram?


    Thanks,
    Bernard
  • Hi Bernard,

    24VAC is utility power for actuator supply & it should be 50Hz.

    Please see below block diagram - 

    Regards,

    Yunus

  • Yunus

    This is a much more challenging task than it might seem.

    Does the 24 V AC output need to be isolated or not? The 24 V AC is most commonly achieved with a simple 50-Hz mains isolation transformer, with a suitable step-down ratio (for either 110-V or 240-V input). But these are bulky and lossy. Moreover, if it needs to operate from either 24-V AC input, or 110-V or 230-V, this requires 2 different step-down ratios, or no step-down at all for 24 V AC input. It’s just not possible to implement with the same transformer.


    The only way to get a regulated/controlled 24 V AC output from a variable DC input would be to use an inverter to generate the AC output – but it would need to operate over a very wide range, and would add a lot of complexity and cost.


    Unfortunately, I cannot find any TI-Designs or reference designs that generate a 24 V AC output.


    Thanks,
    Bernard