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LM3481EVAL: Boards acting as resistor at current limits

Part Number: LM3481EVAL
Other Parts Discussed in Thread: LM3481

I've been testing the booster boards to convert a 3.4V input to 12V while down converting the current. I was running the efficiency curves using a BK DC load while sweeping the load current and monitoring the supply current. At a certain load current, the voltage would suddenly drop from 12V to <3.4V and the supply current would match the load current (Figure below). The load current this happens at is different for each board but all below the Iout max of 1.5A. Some boards would start with this behavior. The load current at which the switch occurred was repeatable so it doesn't look like a complete failure of the board but maybe a feature that I don't completely understand.

My test set up is simple. A DC power supply is hooked into the Vin and ground pins on one side and a DC load is hooked into the Vout and ground pins on the other. I followed the test set up recommended in the Keithly Application note "DC_DC Characterization2600B AppNote" (Figure 4). 

Any suggestions on why the boards are acting like this would be appreciated.

  • Hello Brian,

    The Iout max of 1.5A is very dependent on the input voltage that is being boosted up to 12V.

    If you look at the top of Table 1 of the EVM guide it says that Iout max of 1.5A with 12Vout is assuming 5Vin. That means that you would be hitting a current limit at or below 1A with an input voltage of 3.4V.

    The way that you could get around this in the EVM is by getting a lower value for R5 which is the current sense resistor.

    See Section 8.2.1.2.3 of the datasheet for how the current sense resistor sets the max input current.

    The max input current is set so that 5V in has a current limit that support 1.5A out at 12V.
    Getting 1.5A out at 12V with a 3.4V input source is going to require a higher input current limit.

    Let me know if there are any other questions that you have.
  • Thank you Ryan for your response.

    I could understand that the sense resistor is limiting the current at lower voltages however the current limit trips at a different load from board to board. Some boards start out reaching that limit while others can reach up to 5A input dropping out and becoming a resistor. 

    I will refer to the Data sheet section you recommended for further study. Which data sheet were you referring to? The User guide for the board is only 5 pages and doesn't go into that much detail. 

    Brian.

  • Hello Brian,

    The datasheet that I am referring to is the datasheet for the LM3481.

    There are a number of thoughts here:
    1. Your input supply is set to 3.4V but what is the voltage measured at Vin and VCC? A current based voltage drop could be causing the LM3481 into under voltage lockout. (Depending on how J1 is configured this might be why the board from Row 3 never looks like it is on.)

    2.Slope compensation created by R4 may not be enough to support the higher currents at the higher duty cycle that is needed for 3.4V input versus 5Vin. Tweaking the value for this resistor for slop compensation is detailed in Section 7.3.3 of the LM3481 datasheet. There could also be a need to tune the compensation network for your particular application.

    Those are two initial thoughts for what could be causing some of the issues and for some of the inconsistency between the different boards.
  • Thanks Ryan for the help. Stepping up to 5V fixed the drop off issue with the boards. Moving forwards we'll look to change the resistance to allow for the proposed operation voltage. I also discovered that two of the boards that were never boosting were missing a shunt at J1. I connected the J1 points and now they work fine. 

    Thanks again for walking me through the troubleshooting. 

  • Hello Brian.

    Let me know if there are any other questions that I can help with.