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bq76940: Low-side x High-side switching - Ground/BATT-/PACK-

Part Number: BQ76940
Other Parts Discussed in Thread: BQ76200

Hello

We are designing a system composed by bq76940bq78350 and MSP430. The communication with the external world will be done by the MCU via RS485 (Isolated). 


In one of your materials it is said:

"Low-Side Switching Considerations
Communication with a battery over a ground referenced interface such as SMBus is typically connected to PACK-. When low side protection FETs are used, PACK- is disconnected and reference for the communication lines is lost. The communication interface will not likely work and the signals may present an un-protected leakage path for charge or discharge. Common solutions are to isolate the current paths if appropriate, switch the interface as well as the power path, isolate the interface or use high side protection FETs. The appropriate selection may vary with the application, the designer should be aware that the typical circuit or EVM schematic is not a complete product."

Why would the MCU be referenced to PACK- instead of BATT-? Is there any problem in doing that?

In your reference design (10s Battery Pack Monitoring, Balancing, and Comprehensive Protection, 50A-
www.ti.com/.../tiduar8b.pdf), the MCU is referenced to BATT-. In your bq76940EVM, the bq78350 is also referenced to BATT- and there is no isolation to SMBus connection.

So, do we really need to use de bq76200 or we could reference the MCU to the BATT- and isolate the RS485 communication?
What are the communication design guidelines in this cases?

Thank you,

  • Hi Mauro,

    Let me clarify. In the first paragraph you cite above what is being discussed with communications lost is talking to strictly the outside world not the gauge inside the battery pack. That paragraph is explaining that if you want your BMS system to be able to talk to the outside world (your actual system) then you would want to have some kind of high side protection as the ground plane inside your BMS system will no longer be the same potential as your actual systems's ground.

    Your second and third cites on the 10S TIDA and EVM, are correct inside the BMS system you will always reference to BAT- as you don't want to lose you ground IF you have low side FETs and the FETs are open.

    Hope this clears up why high side is importance. To sum up, high side helps your BMS system have the same ground level as your overall system (i.e. a drone for instance) to keep communications alive and have your MCU (in your overall system) still be able to talk to the BMS MCU or BMS Gauge to recover after a fault.

    Thanks

    Miguel

  • Hi Mauro,
    For low cost batteries users usually like the simplest interface possible such as SMBus. SMBus referenced to the BATT- implies that BATT- comes out of the pack unprotected which may be unsafe in some situations. The EVM does this but it is a subsystem to demonstrate operation, not a finished product. The next common approach is to reference SMBus to the PACK- which works when the battery is normal but can stress the interface signal lines or attached components and lead to leakages during protection. High side protection switching is a common method to avoid switching the ground and to maintain a communication path during protection. The signals are still referenced to PACK- so that any current in the battery can be measured by the protector/gauge even though current does modulate the reference voltage some.
    Isolated communication is an excellent solution to the issue, but may be undesired in simple low cost batteries due to the power for the isolator, the component cost and the circuit size.
    Since you have an isolated RS485 communication path specified it seems you have the issue solved and could use either high or low side protection switching, and since you already have spent power on the isolator you would not want the additional power of the bq76200 unless it provides some other benefit in your system. Practical guidelines for the isolation would be to be sure the isolation will accomodate the maximum battery voltage + any known system transients and margin for the unexpected. Be sure to also check for any industry standards applicable to your product which may indicate specific isolation levels which must be met.
  • Hello, Miguel.

    It's all clear now.

    Thank you very much for the fast response.

  • Hello, WM5295.

    Thank you also the fast and complete response.

    That's why we chose TI, you have the best support!