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LM5060-Q1: Failure on OVP

Part Number: LM5060-Q1
Other Parts Discussed in Thread: DRV8301, LM5060

Hello,

I am using the LM5060 high side protection on a senior design project for school.  I have the setup configured to have a UVP and OVP of approximately 20V and 60V respectively.  After completely assembling my pcb, when I power on the board and reach the UVP threshold the FETS connected to the GATE pin of the LM5060 come on and the board powers up fine.  And when I reach around 55V-60V the board was shutting off.  However, after cycling through the process of testing the UVP and OVP multiple times by increasing from below UVP to above OVP limits and down from OVP to UVP limits, the LM5060 eventually fails when reaching the OVP limit and.......well, magic smoke.  However, I had tested my high side power protection when the board was partially assembled (basically only the high power side with no loads) and the LM5060 never failed.  I assumed there was a fault in the rest of my circuit but could find nothing to confirm my suspicions.  I am thinking that the actual cause of the failure could be due to voltage transients when the MOSFETS are shutting off quickly at the OVP limit.  I think the reason it didn't fail when no load was present was due to the lower current as compared to the higher current load when I had populated the rest of my board.  My fully populated board basically only has a F28035 piccolo MCU, a couple op-amps, CAN transceiver, DRV8301 motor driver, and RS 232 communication hardware.  The load current with the populated board was very low, far less than half an amp.  Is it possible with such a small current to have dv/dt transients that would cause the LM5060 to fail?  Also, the FETS end up shorting source-to-drain upon failure.  I attached a picture of my shematic (note: the R13 and C11 have been removed due to too much delay in the FET gate charge time). Thanks for the help.

  • Brandon

    You need a TVS on the front end and a power Schottky on the output.  Go to www.ti.com/hotswap and download the design calculator tool for this part.  Also app notes and video.

    Good luck.

    Brian

  • Brian,

    Thank you for guiding me to the design calculator. I wish I had known about this before doing calculations by hand LOL. The tool did not reference what type of Schottky diode to use at the output. Do you have any suggestions on what ratings to look for in choosing the correct schottky diode? Also, I am assuming you mean that the other terminal of the schottky diode should be connected to ground, not connecting the schottky diode in parallel with the source and drain of the FET, correct? I will let you know if this fixes my problem, which I feel very certain it will. I wait to verify that this resolved my issue at that time. Thanks so much Brian.

    -Brandon
  • Hey everyone,

    Just an update on what I have found out so far.  I didn't have any TVS diodes to use for testing, but I did make some interesting discoveries on what I believe was also wrong with my circuit that could have been helping cause the failure.

    1.  The OVP shutoff point was about 61V.  This resulted in a Gate voltage of almost 72.5 volts, which is only 2.5V from the maximum rated value for the GATE pin.

    2.  After failure, the SENSE, GATE, OUT, and GND pins were shorted together (Tested continuity with the FET off board).

    3.  LED indicated that the LM5060 logic was working at the shutoff point as expected (by turning off), but the FET never turned off because the gate, drain, and source of the FET were shorted together.

    4.  The LM5060 works exactly as expected when reaching UVLO trip point.

    My conclusion is that the LM5060 is not able to handle being so close to its maximum voltage rating on the GATE pin.  I believe this is causing a short in the LM5060, which results in the FET shorting out.  Also, without a TVS diode the transient can easily cause a voltage spike above the max rating for the input.  I will try to solve the problem by first lowering the OVP threshold to 55V so that the maximum Vgate is around 67V instead of 72.5V.  Second, I will use a TVS diode on the input and a schottky diode on the output.  I will let everyone know if this fixes the problem.

    -Brandon