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LMR14206: Design of variable output step-down regulator

Part Number: LMR14206
Other Parts Discussed in Thread: TPS561208

Hello,

I am working on a design that need to have a live variable output step-down converter. I need a good power efficiency, so I don't want to use a LDO.

My parameters are :

1. Vin = 12V,

2. Io will vary from 40mA to 200mA

3. Vo will vary from 0.8V to 5.6V

4. The load will be static

5. The Vo will vary to keep the I in the load constant.

I would like to get some advice for this design. It seems to be unusual to do this kind circuit with a buck converter. But, tell me if I am wrong, if I use bigger component value than needed, it should do the trick ?

Since I am new in this, where to start the design ?

In fact, in the past, I already tried a similar project, that I have stopped because of the failure of it and lack of time. I was not using a TI part for the controller. The problem was the output stability (as if the PWM skipped some periods)  and the noise output that was too much high (40mV and up) and I was seeing the pwm pulse at the output.

For the new design, I plan to do the following :

1. Select a input capacitor ripple = 5mV

2. Select a output capacitor ripple = 5mV

3. Select the Inductor using the inductor ripple current. 

4. Select the output capacitor

5. Try the design and add a second filtering stage.

So, here is my question : How to decide a correct inductor ripple current (is there any starting point values ?) ? And do I have to design for the worst case scenario ? In my case, use 300mA at 7V to select the components?

What about the output ripple? Can I dream to get say, 100uV ?

And finally, does the LMR14206 is the right controller for my need ? The pcb I plan to use is quite small, 1" x 3/4".

Thank you

  • Hi Christian,

    Yes, it is possible to vary the output of a buck regulator, but you will need to consider the inductor ripple current at your different Vout/Iout combinations, particularly your corner cases.  From your message above, it seems like this will be 5Vout @ 40mA and .85V @ 200mA.  You will want to chose an inductor which operates within the recommended operating conditions of the datasheet for both conditions. 

    Webench is a tool you can use to choose the proper converter or controller for your test conditions and total solution size:

     

    For an example, I have created a design using the LMR14206 with a 5V output.  The size of this design will fit your requirement. webench_design_4399159_31_559882853.pdf

    If desired, you can also use this tool to see the recommended parts for your input and output conditions.  I would recommend that you can create a power architect design with two output rails or two separate Webench designs, and then, you can change the output filter components to be the same values with this tool. 

    Best Regards,

    Katelyn Wiggenhorn

  • Hi Katelyn,

    Thank you for your quick reply.

    I did try webench, and webench told me that the LMR14206 was not up for my design need (The min on time was too high). So, I found the TPS561208 that seems to do the trick (Do you have any experience using this component ?). It's maximum voltage is not enough (7V instead of 8) but I will begin with it. I found components that gives me very good simulation. I will try the design in a real world situation :-) For my own knowledge, do you know if this kind of topology will give more output noise if the input noise is high ?

    Thank you a lot.
  • Hi Christian,

    I do not have experience with this particular part, but I can share some information on how to layout the board properly to properly layout the PCB to minimize noise. With switch mode power supplies it is very important to have a good layout. Make sure you follow the layout recommendations from the datasheet, and the EVM can also offer a good example as well. This application report provides general information on switch mode power supplies layout: www.ti.com/.../snva021c.pdf

    Particularly to minimize the effects of noise at the input, use a low value ceramic input filter capacitor to minimize the effects of the trace inductance. This capacitor should be located as close to the VIN pin of the IC
    as possible.

    Best Regards,
    Katelyn Wiggenhorn