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BQ20Z655-R1: Update Status to 0x0E Problems

Part Number: BQ20Z655-R1

Hello,

I recently created a new golden file for a battery pack, but have been having consistent issues with the production cycle resulting in Update Status changing from 0x06 to 0x0E. This is required in this IC to enable balancing. 

To get some preliminary questions out of the way:

1. The ChemID is good, chosen using GPC.

2. I successfully got to 0x0E when initially creating the Golden File by just doing a subsequent cycle after the initial learn, so I know it CAN do it.

3. The cycle meets all the criteria laid out for QMax update detailed in SLUU493A, except maybe offset error, but all my calculations put that well below 1% of Design Capacity.

4. I have tried the following two cycles on a mix of packs, all with varying results.

a. Starting at ~30%, CHG at C/5-ish to FC,  rest 6 hours, DSG at C/5-ish to cutoff (well below term voltage), rest 6 hours, charge at C/2.75 to 30%.

b. Starting at ~30%, DSG at C/5-ish to cutoff (well below term voltage), rest 6 hours, CHG at C/5-ish to FC,  rest 6 hours, DSG at C/5-ish to cutoff (well below term voltage), rest 6 hours, charge to 30%.

The 6 hour rests are to ensure the algorithm exceeds the 5-hour limit for the rest period.

Any suggestions are welcome. 

  • Hi Brian,
    One of our BMS experts has been assigned to your issue and will answer shortly.

    Regards,
    David
  • The final Qmax Update to get from 06 to 0E should only require a 37% DOD change, so it should not be too difficult.
    I would check a couple of things:
    1. When you start of your charge/discharge the [VOK] bit should go to 1. this will indicate that everything is ok for a Qmax update.
    2. When the cell voltages are completely rested after the charge/discharge the [VOK] will transition from 1 to 0 when the gauge updates the Qmax. Check if this is happening.
    If you are able to post the log and gg file from a pack that is having an issue, we can debug this further.
    Regards,
    Swami
  • Hi Swami!

    Thank you for getting back to me. I am unable to post those files on this platform, so I sent a separate email to you as well.

    To answer the questions:
    1. Confirmed VOK set at start of charge and discharge.
    2. Confirmed VOK clears, but GG export indicates UpdateStatus remains at 0x06.