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BQ24650: Fails to start charging to fully discharged LiFePO4 battery when sun rises.

Part Number: BQ24650

Hi there,

I designed tiny ESS for lighting, charging from PV panel to LifePO4 Battery pack.

The light turns on during the night and turns off when sun rises. it's a sort of security lighting system powered by PV panel.

the specification is follows,

1. PV Panel:

1-1.Pmax: 60W

1-2.Vmp:18.2V

1-3.Imp: 3.3A

1-4.Voc: 21.9V

1.5. Isc:3.43A

2. Battery Pack: 

2-1.Type: LiFePO4

2-2.Voltage & Ampere: 12.8V, 40Ah (4S2P)

2-3. Max. charge voltage: 14.6V 

2-4. Discharge Cut-off voltage: 10.32V around

2-5. Standard charge current: (0.2C)8A

3. Circuit diagram 

 When the SOC of battery is remained above 0%,  there's no trouble charging the battery. and the battery supplies power to the controller.

But, when the battery is fully discharged during the night since the current is consumed by lighting, BMS cuts-off discharging,  there's no power supplied to the controller.

In this condition, and sun rises, It fails to charge the battery. the voltage of battery being connected to controller is 2.6V around, while the real voltage of battery is 10.8V around.

If I disconnect and reconnect the PV panel or Battery pack, it starts charging. 

How can i fix it?   

Best Regards,

  • Jeong,

    It looks like the issue is related to the battery pack protection circuit. It is likely that the Battery Pack protection circuit turn off the discharge protection FET to prevent the battery from further discharging and damaging the battery pack when the battery voltage reaches the discharge cut off voltage. You might wan to check the protection circuit of the battery pack, find out the conditions of turning on the discharge protection FET and then implement the solution accordingly.
  • Eric,

    Thanks for your reply.

    I'll check and let you know the result.

    Sincerly,

    Jake, Jeong

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