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BQ25120A: PFM to PWM transition issues

Part Number: BQ25120A
Other Parts Discussed in Thread: BQ25120

Hello TI team,

We seem to have the following issue on our design:

While being powered by battery only, when BAT input drops under 3.4V, there is a voltage drop on the BQ25120A output that leads to a reset of ouf MCU. At this point, the BQ25120A output current drawn is ~3mA.

Looking at the SW pin, here is what we can see:

1/Yellow = SYS (after the LC filter on SW)

2/Green = SW pin

It seems that when BAT input drops, the PFM switching stops for ~200µs, causing SYS output to drop, then the swithcing mode goes to PWM, stops again for ~100µs and finaly goes to PFM.

The voltage drop is enough to reset our MCU.

Here is a snapshot of our design:

Our inductance is a Murata LQM18FN2R2M00D (0603 2.2µH 120mA 400mR, datasheet), which has a higher DCR than the recommended inductance listed in the datasheet.

Is there a way to disable the automatic change in switching mode from PFM to PWM?

What can I do to prevent the switching from stopping at this point? Should I change the inductor so that the PFM-to-PWM switching point is shifted? If so, what's the guideline?

Thank you for your help,

Best regards,

Damien