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LM3435: Green LED not working on batch of boards

Part Number: LM3435

I have a batch of LM3435 LED driver boards where the green LED is not illuminating.  On one of these boards it does work (although I already sent that out to a developer so I can't do a differential on it).  The schematic was reviewed by TI.

I've checked a lot of things but I have some questions to help me debug better. 

  • I verified that the green control signal is coming in.
  • I see a small voltage on iref
  • I see output on the GLED pins although it is different than RLED and GLED
  • I see matching waveforms on CR and CB, but a smaller one on CG
  • Fault checking is enabled, no faults are reported.
  • The path from VOUT, and CG to the green LED ohms out
  • Registers 0x01, 0x02, 0x03 are all set to 0x5E.  Setting 0x01 (Green) to 0xFF, and the other two to 0x00 results in no output on the green LED.

The voltage on VOUT seems to move up and down.  I wasn't sure if this was expected, and part of the control scheme or if something was wrong? It's like a small square wave with a DC offset.  The RED output voltage waveform is lower than VOUT and seems to match the BLUE output voltage. However the GREEN output voltage seems to follow the Vout waveform almost exactly except with a small voltage difference.  It makes me think no current is flowing through the green output.

I know waveforms would be helpful but I was too tired to take them :)  

So anyway I was curious if VOUT was expected to move up and down a little or should it be steady like a normal regulator output? edit: I read more and it seems like is does move to maintain efficiency.

I assume that to power the green LED current flows from Vout, through the LED, back to GLED pins, and then through a mosfet to GND?  Does that use a specific GND pin?  In other words is the output of the GLED mosfet bonded to only one or two GND pins?  I'm wondering if maybe one of them might not be soldered well enough. 

Any pointers on what I should look at or measure that might point me in the right direction?

Thank you

  • Hello Eric,

    What are you sending to the RCTRL, BCTRL and GCTRL pins, duty cycle, pulse width and phasing? The Vf of a green LED is higher than the others perhaps the on-time is not long enough for Vout to rise. Your Vout capacitor is larger than the one in the datasheet but should work if the CTRL signals are slow enough/currents high enough. I would have to see the waveforms to know. I did notice this time around that the 61.9 Kohm IREFx resistors set the output current to 0.4A. I found the range should be 0.5A to 2A, I don't think this is the issue you are seeing though, this is in the datasheet, last paragraph on page 10. You can try reducing the Vout capacitor to see if it starts functioning or just look at Vout and it should look like a three level squarewave with a DC offset.

    Yes Vout moves to adjust for the LEDs Vf and green LEDs tend to be higher than other colors.

    How many boards did you build and how many work? It would be strange to have one board work and many not work to be the issues I mention above.

    I don't think the ground connection is your issue. Oscilloscope pictures would help a lot with this. Vout, CR/CB and CG, along with the CTRL signals

    Best Regards,
  • Hello Eric,


    I haven’t heard back from you, I’m assuming you were able to resolve your issue.
    If not, just post a reply below (or create a new thread if the thread has locked due to time-out)

    Best Regards,