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Reference design SLUP349

Genius 3475 points
Other Parts Discussed in Thread: UCC28180, UCC28070, UCC28951, UCC28950, PMP6712, PMP8740, TIDA-00779

Hi 

I have a customer looking to implement a power supply design:

AC input

Output DCDC 12v 100A

Could you recommend a suitable ref design? 

INg

  • Hi

    I assume you need an 85Vac to 265Vac input voltage range?

    The output is 1.2kW so it will most likely need a PFC front end to converter the AC line to a 380V to 400V BUS and then a phase shifted full bridge to converter the PFC DC voltage down to 12V through a step down isolation transformer.

    The UCC28180 is an 8 pin CCM PFC controller which can be used up 10kW and the UCC28070 is a two channel interleaved CCM PFC which is also suitable for high power PFC designs.

    The UCC28951 is the latest version of the PSFB controller and is very popular in this application space especially for CV and CC modes of control.

    Some suitable designs are below, the Q1 is automotive qualified devices.

    UCC28070 (-Q1)

    PR779 A 1.2kW Universal Input Interleaved CCM PFC Power Board

    http://www.ti.com/tool/pr779

    85 - 270 VAC

    390 V

    1200 W

    X

    X

     

    CCM Interleaved PFC boost

    UCC28950 (-Q1)

    PMP6712 Dual-Channel Full-Bridge Converter (54V @ 30A) for PoE Power Sourcing (PSE)

    http://www.ti.com/tool/pmp6712

    38 - 60 V

    54 V

    1600 W

    X

    X

    X

    PSFB

    UCC28950 (-Q1) + UCC28180

    PMP8740 Design Review of a 2-kW Parallelable Power Supply Module

    https://www.ti.com/seclit/ml/slup349/slup349.pdf

    90 - 265 VAC

    20 - 32 V

    2000 W

     

    X

     

    CCM PFC boost + PSFB

    UCC28070 (-Q1)

    PMP4259 Pre-Regulator for Air Conditioner 390Vdc Output with 3kW

    http://www.ti.com/tool/pmp4259

    90 - 264 VAC

    390 V

    3000 W

    X

    X

     

    CCM Interleaved PFC boost

    UCC28180

    TIDA-00779 230-V, 3.5-kW PFC with >98% Efficiency, Optimized for BOM and Size Reference Design

    http://www.ti.com/tool/TIDA-00779

    190 - 270 VAC

    390 V

    3500 W

     

    X

     

    CCM PFC boost + PSFB

    UCC28070 (-Q1)

    PMP4311 5KW Interleaved CCM Power Factor Correction Converter

    http://www.ti.com/tool/pmp4311

    180 - 264 VAC

    400 V

    4800 W

    X

    X

     

    CCM Interleaved PFC boost