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TPS50601-SP: TPS50601-SP Failure Mode

Part Number: TPS50601-SP

Hello,

While testing two interleaved TPS50601-SP (dual phase) converters at 125degC, I experienced a failure of both devices. The test conditions were 5Vin, 0.8Vout at a total load current of 15 amps.  After the failure, the output slowly increases when I apply input voltage (I assume leakage from bootstrap capacitor) with no load.  Once I apply even the smallest of loads to the output the voltage collapses and input current draw remains low, 30 mA.  I performed ohm/diode checks on both devices and did not detect a short circuit on either the top or bottom FET.  I also confirmed on the master device that the SYNC out was working (500kHz).  The BOOT output was also registering 4.2volts for both devices and the soft start and comp pins were reading 2.2 volts.  So, it would appear that the FETs are not shorted but for some reason they are not being driven on. No visible damage seen on the die itself. Any idea what could be the cause of this particular failure?

Thank you.

  • Hey,

    The TPS50601-SP is rated for 6 A each, which would mean even with perfect current sharing the combination of the devices would only reach 12 A.

    Driving the device over rated current at high temperatures will cause damage to the device in one way or another.

    Thanks,

    Daniel

  • Thanks Daniel.

    Agreed that operating the part above rating would cause damage but I would have expected that damage to show up in the form of a shorted mosfet.  Since the clock, internal LDO and Comp pin seem to be working I guess there must be something failed in either the PWM comparator section of the gate drive.  I was just curious to see if there was something else I could check that would narrow down the internal failure so that I could identify the weak link.  I realize that this is very difficult in a monolithic die but just looking for some ideas.  Thanks again for your time!

  • Hey Bill,

    Wish I could be of more help but I am unable to comment on operation above absolute maximum values.

    Thanks,
    Daniel