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LM5118-Q1: Controller damages and only outputs ~4V after one or two minutes of operation

Part Number: LM5118-Q1
Other Parts Discussed in Thread: LM5118

Good Day,

I have the controller set at 14 V, 300 kHz, 123 ms of soft start, undervoltage threshold at 4.5 V.

The input voltage comes from a generator that outputs a rectified dc voltage of around 20 V (depends on the speed), but can not supply much current (around 500 mA).

The output of the controller goes to a 3 series lithium cell battery charger that is set at 3 A.

The controller supplies the battery charger with 14V, and at a determined speed of the generator, a pulse of 8 ms of 1 A goes to charge the battery, then the controller voltage drops too much and it begins a soft start of 123 ms, then another pulse of current, and so on.

After a minute or two of operating this way, the controller is damaged and only outputs 3.7-4 V with some ripple. I power off and on the controller, supply with a power supply instead of with the generator, but it only outputs 4 V. If I replace the controller, the new one works again, but is damaged the same way after some minutes.

Here is the schematic, please help me to understand what I am doing wrong:

  • Hi Jose,

    Thanks for using the LM5118 in your design. 

    I think you may be damaging the regulator via the VCCX pin since you are draining the output to charge the battery pack. Does this problem still happen if you attach a resistive load to the output? 

    Thanks,

    Richard

  • Hello Richard,

    Thank you very much for your swift response.

    The prototype is at my workplace, but I made a test attaching a 10 Ohm resistive load to the output (1.4 A load at 14 V) and the controller got damaged almost instantly.

    I only have one LM5118 left, I have to order more but it takes some days to arrive.

    Do you think that scrapping out the track that goes to VCCX could solve the issue?

    Thank you again,

    Jose Carlos

  • Hello again Richard,

    Thank you very very much, that was the problem indeed. Removing the pin 17 of the LM5118 to prevent the connection to the PCB solved the issue!

    Have a wonderful day!