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BQ24296M: charger selection and question for parallel cell charging

Part Number: BQ24296M
Other Parts Discussed in Thread: BQ24250, BQ25883, BQ25890, BQ25887, TPS25942A, LM66100, TPS2121

Hi team,

 

I’m looking for 1/2s charger ICs supporting following requirement.

Could you let me know recommended devices that meet these requirement and also additional 1 question?

 

Regarding charger 1, it looks bq24296M supports power path management/ I2C/ STAT pin. If they need higher operating voltage, bq24250 should be candidate.

Regarding charger 2, I’m not sure 1s charger can support 1cell x2 in parallel but for 2s, bq25883/7 should be candidate(power path management/ I2C/ STAT pin).

 

 

Question

-       Can 1s charger use for 1sx2 in parallel charring?

 

 

-       Charger 1

  • 1cell/ 3000~6000mAh Li-ion
  • VIN: 5V 1.5A current limit
  • V_SYS: 3~4.2V 5A_MAX
    • When load current exceeds input current limit, charger IC must support to supply additional current from battery
      • e.g. when load current is 5A and charger current limit is 1.5A, battery has to supply additional 3.5A or full 5A with no V_SYS stop.
  • Charging status indicator pin: charging/ recharging/ charging complete/ error
  • I2C access
  • Small package/ high efficiency/ low power consumption

-       Charger 2

  • 2 cells in series or 1cell x2 in parallel(not fixed yet)/ 3000mAh Li-ion
  • Each battery pack is independent and charger must support to charge when each battery charging percentage is not exactly the same.
    • e.g. battery A charged 100% and battery B charged 0% something like that.
  • VIN: 5V 1.5A current limit
  • V_SYS: 3~4.2V 5A_MAX
    • When load current exceeds input current limit, charger IC must support to supply additional current from battery.
      • l  e.g. when load current is 5A and charger current limit is 1.5A, battery has to supply additional 3.5A or full 5A with no V_SYS stop.
  • Charging status indicator pin: charging/ recharging/ charging complete/ error
  • I2C access
  • Small package/ high efficiency/ low power consumption

Regards,

Kai

  • Kai,

    Single cell chargers can be used with multiple cells in parallel as the cells will self balance.

    Based on your requirements for Charger1, I recommend BQ25890/2 if you want the full 5A or BQ24296M if you are okay with 3.5A.

    Based on your requirements for Charger2 I do not recommend BQ25887 as it would require an additional buck converter to step down the VSYS to 3 - 4.2V.  I again recommend BQ25890/2 if you want the full 5A or BQ24296M if you are okay with 3.5A.

    Thanks,

    Ricardo


  • Hi Ricardo,

    when Vin=5V and #cell=2s in series, bq25890/2 and bq24296M doesn't support 2s so we should select different IC.
    the battery voltage range is 5.4~8.4V(2.7x2~4.2*2) so I think we should select one boost charger and one buck regulator.
    Is my understanding correct?

    In addition, in parallel condition, battery is removable independently so we need 2 port independence charger IC because we see short event when 3.7V(50%) battery and 4.2V(100%) battery is existing in the system.
    do we have chrger IC supporing 2port independence charging?
    if you know any way to avoide this short event with bq24296M or bq25890/2, could you let me know?

    regards,
    Kai

  • Kai,

    Your understanding about 2S is correct. You would need to use BQ25887 and buck regulator to step down the output voltage.  We do not have any two port chargers in our portfolio. I could try to come up with a way to avoid the short circuit event, but unfortunately I do not have access to the lab this week. On both BQ25890/2 and BQ24296M the charge current is reduced down to 100 mA during a short circuit event until VBAT rises above the VSHORT threshold.

    Thanks,

    Ricardo

  • Hi Ricardo,

    Could you explain following comment more detail?
    "I could try to come up with a way to avoid the short circuit event, but unfortunately I do not have access to the lab this week.
    On both BQ25890/2 and BQ24296M the charge current is reduced down to 100 mA during a short circuit event until VBAT rises above the VSHORT threshold."

    Here is an example of removable battery configuration that I mentioned before.

    Even if we reduce the charge current down to 100mA during battery-short, we cannot control battery-short event.

    I come up with following circuit.
    When VBAT1 < VBAT2, it looks no problem but when VBAT1 > VBAT2, V_SYS2 sees VBAT1 so I don't know this works well or not.

    Regards,
    kai

  • Kai,

    In order to safely recharge a deeply depleted battery we autonomously reduce charge current to 100 mA when the battery voltage is below the VSHORT threshold. I thought it might help the parallel cells self balance if there was a reduced charge current, but you say that you are still seeing the short circuit event so this does not help you.

    I do like your approach of adding a second charger and using a diode on the VSYS pin. I would recommend using a shottcky diode adding another schottky diode shown below. My concern is the power dissipation through might through the diode would be quite high. Would the load be 5A continuous or pulsed? Another solution would be to use two power FETs instead of diodes, but more hardware would be needed to drive the FETs. Would the customer be interested in this?

    Thanks,

    Ricardo

  • Hello,

     

    I have not heard back from you in a while. Please let us know if you have any further questions, otherwise I will be closing this thread.

     

    Thanks,

    Ricardo

  • Hi Ricardo,

    I have additional question about 2s series.

    I realize BQ25887 doesn't have power path management and when it works as cell balancing, the charging current is limited by 400mA.

    Customer requreiment is here

    - power path management

    - cell balancing with 2A charging

    Do we have charger IC supporting their requirement?

    If there is no single chip solution, are there any good combination to support it with multiple ICs?

    Regards,

    Kai

  • Kai,

    For your customer, I think a two chip solution is the way to go. My only concern is your customer's system load might be too high for the diode "OR" be discussed to join the two SYS pins. Let me add in someone for power switches to see if they have any advice.

    Thanks,

    Ricardo

  • Hi Kai,

    Please look at TPS25942A, TPS2121, LM66100 devices for ORing application and let us know further questions

    Best regards, Rakesh

  • Hi Ricardo and Rakesh,

    Regarding 2s series, here is brief block diagram of system requirement.

    I find following apps note and if we use external MOSFET for Fast cell balancing, it seems to achieve 2A cell balancing.
    www.ti.com/.../slua420a.pdf

    however when we use boost charger like bq25887, it doesn't support buck. e.g 5Vin to 3.5V/2A cell balancing is not possible w/ bq25887.
    I couldn't find any good solution for it but if you have any good proporsal, please let me know.

    Regards,
    Kai

  • Kai,

    Your input power is limited to 7.5W (5V * 1.5A). Your minimum system output power is projected to be 15W (3V * 5A). Under these conditions, the batteries would never charge when the system load is active. This does not seem practical to me, is your customer okay with this performance?

    I am also confused as to why you would want a buck charger given a 5V input for a 2S battery configuration. Given these design constraints it must be a boost charger if you are trying to achieve a single charger solution.

    You can pursue a dual charger solution, but it will have to be a buck charger solution with some kind of power switch if you choose a device with power path management. This way the more charged battery and charger can fulfill your system load while the less charged battery and charger charge.

    Thanks,

    Ricardo