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LM25145: Big difference of Rilim between datasheet formula, Webench & Design calculator, help clarify this please?

Part Number: LM25145
Other Parts Discussed in Thread: CSD18543Q3A

Hello there,

I am designing a buck converter based on LM25145 IC from your offer. Design inputs are as follows:

a)      Input voltage range: 6 -42 V DC
b)      Output current: 6A
c)       Switching frequency: 0.8MHz
d)      Allowed inductor ripple: 31% (peak to peak)
e)      Inductor value: 2u2
f)       M2 (Q2) synchronous transistor): CSD18543Q3A (Rdson at 25 degC and 7V5 is 8.5m Ohm)

 According to the datasheet for the controller (http://www.ti.com/lit/ds/symlink/lm25145.pdf, page 24) to set current limit using MOSFET RDSon value of the resistor can be calculated from the following formula:

 Rilim = (Iout - Delta IL/2) / Rdson * Rds(on) q2

With my values resistor can be calculated as: ((6-(0.31*6)/2) * 0.0085) / 0.0002 = 215 Ohm
Webench shows resistor value as 1.05k Ohm, so very far from datasheet formula result.

On page  37, in application example, calculation of current limit resistor is done using other formula, which probably looks like this:

Rilim = (Iout + delta IL ) / Rdson *Rdson

For the given example, with Iout = 20A, peak to peak current ripple being set as 30%, with 2m Ohm Rrdson MOSFET resistance and Irdson = 0.2mA current limiting resistor value can calculated as ((20+(0.3*20)) * 0.002) / 0.0002 = 260 Ohm (example has got resistor set to 249 Ohm, which is nearest in resistance range).

The same formula works well for examples on pages 41 and 44. Based on the ‘reverse engineered’ formula value of the current limiting resistor for my design shall be 334 Ohm. It is similar to calculation from the calculating spreadsheet which I found in the product folder, however, there is maximum Irdson taken into account.

Could you clarify please which of the formulas can be used for calculation of current limiting resistor and why they are such big differences between Webench, datasheet and design calculator spreadsheet, please?

Rgds,

Kris

  • Hello Kris,

    Let me confirm internally and get back to you on this. Thanks!

    BR,

    Ankit

  • Hi Ankit, 

    Do you have an update on this?

    Rgds,

    Kris

  • Hello Kristoffer,

    The equation given on page no.24 is correct. I agree it is a little bit confusing, but actually here Iout is the maximum average output current setpoint.

    I will only trust the calculator attached in the product folder and would discard the values from Webench.

    In the calculator, if you set:

    Required current limit sensing as 9A, with 39% Inductor ripple current, Rdson 8.8mohm, you will get Rilim to be 332 ohms.

    And according to the equation :  ((9-(0.39*9)/2) * 0.0088) / 0.0002 = 319 ohms (pretty close)

    This small change can also be because of the value chosen for Irdson. As it can vary from 180uA to 220uA.

    Hope this helps!

    Please close the thread if you think your question is answered completely. Thanks!

    Best Regards,

    Ankit Gupta

    Application Engineer