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LMG3410R050: GaN PCB Layout

Part Number: LMG3410R050

Hi experts,

I'm designing a VSI using GaN switches. My question lies in the PCB layout. As stated in EPC and GaN Systems white papers, the best layout practice is to use a 4 layer board, use top layer for VDC+ and mid-layer1 for PGND. This way the power loop spans over the top and mid-layer1 only. As the distance between the 2 layers is 8mils, there will be strong self-field cancellation which will reduce the loop inductance significantly compared to conventional lateral and vertical loops.

However, I came across a GaN Systems design which seemed rather odd. Here is the 4-layer design. I'm highlighting the gan switches as yellow boxes

This design uses top layer for VDC+. Mid-layer 1 is used as PGND. But along with that, mid-layer 2 is also used as PGND. Also, there are 2 DC-Link capacitors on the top layer which make up a lateral power loop. So this means, this design uses 3 power loops in parallel (top-top lateral, top-mid1 vertical and top-mid2 vertical)

I'm attaching a picture to highlight the 3 power loops

WHITE ->Top-Top lateral Loop
BLUE -> Top-Mid1 vertical loop
PINK ->Top-Mid2 vertical loop

Since the 3 loops will have different inductances L1,L2,L3, the effective power loop inductance Lp will be L1 || L2 || L3. This means that inductance Lp will be lower than the smallest of L1,L2,L3.

But if observed from a flux point of view, this seems counter-intuitive. All the 3 loops will produce flux which will add up 'constructively' and as a result the effective power loop will possess flux greater than that produced by the least inductance loop (top-mid1). Thus, from a flux point of view, Lp will be greater than the smallest of L1,L2,L3

What is happening here? Why are multiple gnd return paths being used in this design? Is it good to use multiple return paths for a power loop?(ignoring the reduced resistance which paralleled paths offer). 
Also, the traces Vsw and VDC are extended only on top and bottom layers. They could have put VDC and Vsw pours on mid-layer1 and mid-layer2 but they didnt. Why?

  • Hello Pranit,

    Thank you so much for posting this question. It's really interesting to see different implementations from other companies.

    If you look at our EVM layout (LMG3410R050 for example), we also have multiple power loops implemented. You are correct about the inductance reduction due to paralleling the inductance. About the flux, I'm not sure if you can simply add up the flux. You might need to do a 3D simulation to get a deeper understanding of how the flux will work.

    Generally, multiple power loops will improve the performance.

    Regarding your question abou the Vsw, I'm not sure if I understand your point correctly, but the Vsw path is blocked by GND path in mid-layer 1 and mid-layer 2. 

    Please let me know if you have any follow-up comments.

    Regards,

  • Thank you Yichi for the clarification.

    About the Vsw trace, there are Vsw copper pours on top and bottom layer only. However, there are no Vsw pours on mid1 and mid2 layers.

    Same thing is done with VDC+ pour. VDC copper pour is present on top and bottom layers, but not on mid1 and mid2. Any reason for this?

  • Hello Pranit,

    I understand your question now. There will be parasitic capacitance formed between the switch node traces and the heatsink, which might increase the losses. In our design, we tried to avoid having the switch node trace at lower layers. Their implementation is quite interesting and I can't think of a good reason now. It would be good if you could get answers from their engineers and circle back.

    Thank you!

    Regards,

  • Thanks Yichi for the answer. You the best as always! :)