Hello E2E,
Could E2E please help to suggest the current shunt resistor design and part number for 12V/80A case?
Sincerely,
Jason
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Jason,
I'm a bit confused by your question, given that you've attached it to the INA3221:
- are you asking about how to implement the above use case using this device, or are you just looking for a current amplifier that can do the above?
- If you are looking at the INA3221, this is a 3 channel device. Are you needing 80A per phase?
- Do you need it to be a digital part (as the INA3221 is), or do you want voltage output?
- Do you know the lower part of the full scale range, i.e., what is the smallest measurement you need to measure?
Hello Andrew,
Thanks for your reply.
Sorry to make you confused because of lack of information.
Customer would like to take INA3221, which has been using in other projects, to sense 12V/80A power by using one of channel.
We would like to consult the expert to advise the best current shunt resistor design and its part number.
or
any tool could help user to choose the right current shunt resistor value and its catalog part number on market.
Sincerely,
Jason
Jason,
Given that the driving signal is at a common mode of 12 V, the customer certainly can use the INA3221 here and only use a single channel if they wish to. That said, it is still difficult to simply spit out values for this design without having a better picture of exactly what the customer needs here.
The INA3221 has a wide ADC dynamic range, and the customer will need to decide where inside this range they wish to operate. Given that the upper range of this application is 80A, a shunt resistor of sufficient size will need to be chosen to ensure that the customer can handle the thermals generated by the shunt resistor while also delivering the accuracy they need for their application.
As an example, the customer could choose a 500 microohm shunt, but this would still dissipate 3.2 W in the shunt at maximum current. Is that an acceptable amount of heat for their application? At 80 A, the generated voltage read by the ADC at the inputs would be 40 mV, which is well above the offset voltage, and would keep the total error generated below 2% down to around 10 A, where the offset will begin to dominate the measurement. See the output from the INA error tool below(you can find this on the INA3221 home page):
You can use this tool to explore other various values of shunts, but we need to better understand the specs of the customer's system before we can make a rigid recommendation of what value of shunt to use here.
Andrew,
Customer finally wants to go multi current shunt resistor in parallel in order to distribute the power dissipation.
Do we have any app note to guide user how to well layout the current shunt resistor in parallel?
Sincerely,
Jason
Jason,
Unfortunately, we do not have an application report covering this topic in detail. We do discuss best practices in general for shunt resistor layout in this video. I would advise the customer to maintain symmetry in the layout to ensure proper kelvin connection. That said, the largest challenge when using multiple shunts is to ensure correct placement to prevent thermal coupling of the shunts. Your customer will need to review the datasheet of their chosen resistors to ensure this best practice.