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TPS54260: TPS54260 load capacity?

Part Number: TPS54260

Material No.: tps54260dgq, the defect rate is about 16.7%, and the production is stopped

Bad phenomenon: when the power input is less than 33V, the theoretical output of the chip circuit is 12V with load 1a, which can ensure the output voltage to reach 11V. However, when the input voltage is increased to more than 33V, the output voltage will be lower than 11V, with a large proportion of about 8.5V. Our load is a fixed load, and we observe the change of output voltage, which we think is the chip with No Dynamic load leads to the decrease of output voltage.

This product began to be produced in 2016, and the abnormal loading quality problem was found in the latest batch.

No hardware changes have been made in the last two years.

We found that there is a big difference between the recent chip incoming and the internal chip image of 2018dc material x-ray (under the same X-ray test condition parameters, magnification, etc.):In X-ray, it is found that the two lines in the 9pin pin pin of the current incoming material are obviously different, and the four binding lines of the 9pin pin pin of the historical chip are clear and distinct.Please give priority to confirm why there is such a difference and what is the specific reason?

Customers want to know the following questions:

1. Confirm the reason for the difference of X-ray between two different batches of chips,

2. What is the effect of binding line difference on chip?

  •     NG products#1       Good products#1  
    input Load 12V 12V on load (Ohm) W No load 12V input 带载12V 12V on load (Ohm) W No load 12V
    DC17V 11.71 32 4.285128 11.75 DC17V 11.77 32 4.329153 11.83
    DC24V 11.71 32 4.285128 11.75 DC24V 11.78 32 4.336513 11.83
    DC34V 9.12 32 2.5992 11.76 DC34V 11.78 32 4.336513 11.84
                 
        NG products#2     Good products#2  
    input Load 12V 12V on load (Ohm) W No load 12V input Load 12V 12V on load (Ohm) W No load 12V
    DC17V 11.67 32 4.255903 11.73 DC17V 11.79 32 4.343878 11.84
    DC24V 11.68 32 4.2632 11.73 DC24V 11.79 32 4.343878 11.84
    DC34V 9.07 32 2.570778 11.72 DC34V 11.8 32 4.35125 11.84
                 
      NG products#3     Good products#3  
    input Load 12V 12V on load (Ohm) W No load 12V input Load 12V 12V on load (Ohm) W No load 12V
    DC17V 11.66 32 4.248613 11.72 DC17V 11.71 32 4.285128 11.75
    DC24V 11.66 32 4.248613 11.72 DC24V 11.71 32 4.285128 11.75
    DC34V 8.87 32 2.458653 11.73 DC34V 11.72 32 4.29245 11.75
                       
    Change the No.1 good OK chip to the bad No.1 board           Change the bad ng chip No.1 to the board of good product No.1        
    input Load 12V 12V on load (Ohm) W No load 12V input Load 12V 12V on load (Ohm) W No load 12V
    DC17V 11.75 32 4.314453 11.79 DC17V 11.76 32 4.3218 11.8
    DC24V 11.75 32 4.314453 11.79 DC24V 11.76 32 4.3218 11.8
    DC34V 11.72 32 4.29245 11.79 DC34V 9.15 32 2.616328 11.8
    DC39V 11.25 32 3.955078 11.79          
    Change the No.2 good OK chip to the bad No.2 board Change the bad ng chip No.2 to the board of good product No.2        
    input Load 12V 12V on load (Ohm) W No load 12V input Load 12V 12V on load (Ohm) W No load 12V
    DC17V 11.68 32 4.2632 11.69 DC17V 11.78 32 4.336513 11.82
    DC24V 11.67 32 4.255903 11.74 DC24V 11.78 32 4.336513 11.82
    DC34V 11.68 32 4.2632 11.75 DC34V 8.86 32 2.453113 11.82
    DC39V 11.23 32 3.941028 11.79          
     
    Change the No.3 good OK chip to the bad No.3 board Change the bad ng chip No.3 to the board of good product No.3  
    input Load 12V 12V on load (Ohm) W No load 12V input Load 12V 12V on load (Ohm) W No load 12V
    DC17V 11.65 32 4.241328 11.71 DC17V 11.72 32 4.29245 11.77
    DC24V 11.6 32 4.205 11.71 DC24V 11.73 32 4.299778 11.77
    DC34V 11.63 32 4.226778 11.71 DC34V 8.94 32 2.497613 11.77
    DC40V 11.11 32 3.857253 11.79          
  • Hi Kevin,

    First of all, please check with TI local distributor and TI sales office to confirm the chip is made by TI.

    B R

    Andy

  • Andy: MADE IN TI.SALE BY ARROW.

  • Hi Kevin,

    We are working on this issue now, will update you status by email.

    I will close this thread.

    B R

    Andy

  • thank you,Andy!