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TPS54519: Effect of the large inductor current ripple

Part Number: TPS54519
Other Parts Discussed in Thread: TPS62825

Hi there,

I have a basic question on the buck topology while designing TPS54519. The design target is 3.3Vin to 1.0V, 0.776Aload. And to get enough margin and achieve small Vout ripple, I designed very large Cout 94uF, while the calculated min value is 3.35uF. Now I'm considering the inductor value between 1.5u and 3.3uH, and the trade-off between two values are calculated in the table below. For 1.5uH, the inductor current ripple seems too large, as it's usually recommended to be 20 - 40% of the load current. For 3.3uH, the Vovershoot seems too large, though. 

I prefer to use 1.5uH inductor because it has small enough Vout ripple and over/undershoot response for my design. But one thing is the large inductor current.

1. Basically, why is the inductor ripple current recommended to be 20-40% of output current? is it just to prevent the inductor from saturation?

2. Do you expect any problem if I use 1.5uH with this large inductor current, 0.774A? Even though the Cout is large enough to embrace this huge ripple, does this still cause any problem in operation?

L [uH]
(previous)
L [uH]
(current)
1.5 3.3
IL.pp [A]
(previous)
IL.pp [A]
(current)
0.774411 0.352005
Vout [mV]
(previous)
Vout [mV]
(current)
2.025643 0.920747
Vundershoot [mV]
(previous)
Vundershoot [mV]
(current)
2.086735 4.590816
Vovershoot [mV]
(previous)
Vovershoot [mV]
(current)
4.79949 10.55888




Your prompt and kind answer will be really appreciated!

  • Hello user,

    I invite you to read the following for the 30% current ripple question: e2e.ti.com/.../is-inductor-ripple-current-as-a-percentage-still-relevant-in-low-power-step-down-converters

    I recommend you to aim for 1.5uH because this device TPS54519 was calibrated for max operation at 5A. There were already assumption on the use case in terms of calculation. Which means if you have an inductor value too big the current ripple in the inductor that the device will see for a 0.7A will be small and you might imply  regulating issues. The current ripple information would be too small for the device to regulate properly.

    Is there a specific reason why you want to use TPS54519 here? I recommend you have a look at the TPS62825. This family of device is easier to evaluate.

    Let me know!

    Thanks a lot,


    Regards,

    Dorian