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LM5022: Design now working at high load

Part Number: LM5022

I'm designing a boost regulator to go from 12 V to 60 V up to 100 W. It is working very well at smaller loads, but something happens at larger loads.

The regulator worked fine at 35 W, but at 50 W, when I turned the power on, the inductor began to whine, and Vout was only 34, but over the course of several seconds Vout rose to 39 V before jumping to 60 V, at which point the inductor stopped whining.

A similar thing happened when I tried a 100 W load, but Vout was "stuck" at 34 V and the whining inductor never stopped.

I'm using two PSMN016 NMOS FETs as the switching transistors, and a TST40L200CW diode.

This aside, everthing seems to be working well. I've run into this once before in my career, but for the life of me, I cannot remember what the cause was. I'm sure someone here will be familiar with this phenomenon.

Thank you!

  • My schematic didn't come through on the first posting, so here's the schematic.

  • Hi Alexander,

    Thanks for reaching out with your question and for considering the LM5022 in your design.

    Looking at you schematic it looks like the loop compensation could be changed to help improve the operation. I suggest the following values

    R22= 500 Ohm

    C27 = 330nF

    C28 = 2.2nF

    Regarding the MOSFET I suggest switching to the 100V version of the device. This should help reduce the forward voltage drop of the diode and help increase efficiency.

    Please let me know if you have any questions.

    Thanks,

    Garrett