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BQ34Z100-G1: Buffering current sense resistor design review

Part Number: BQ34Z100-G1
Other Parts Discussed in Thread: INA333, TINA-TI

I have used the bq34z100-g1 in several BMS designs now and am very familiar with it. One of the shortcomings of this part is the need for a fairly high sense resistor value. I know TI recommends 5mΩ to 20mΩ for typical designs. However most of my designs are always high current and sense resistor wattage always becomes an issue.

I am trying something new here. I plan on using an INA333 with dual rails to emulate a 4mΩ by gaining up a 200µΩ by a factor of 20x. I realize that is still out of the recommended range but design constraints have dictated that this is what I must do.

I’d really appreciate it if someone could do a brief design review to make sure this will work in a BMS application.

Max pack voltage: 26.7V
Typical discharge current: 22A
Maximum discharge current: 55A (will never exceed 75A)
Maximum charge current: 6.8A

Questions:

  • Did I get the polarities right?
  • Can this part work with 4.45V chemistry?
  • Will this current sense buffer work to emulate a higher sense resistor value?
  • If I unpowered the INA333 to save quiescent current would I see problematic operation being that SRN would now be undefined? I can probably power down the BQ part first but I was just wondering what to expect if I left it powered.

Let me know and I can PM the schematic to whoever at TI would be willing to look at it.

Thanks!