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TPS40210: Duty cycle max.

Part Number: TPS40210

Hi,

I am operating the controller TPS40210 @ 110watts 32V In and 355V output using 18uSec period. I having overcurrent issues due to the max duty being generated by the TPS40210 is 99.5%. The off time at this duty is small recording <100nSec.. this created issues with turning off a high gatecharge mosfets.. Figure 2(right side) of the datasheet indicated that duty can be reduced if the frequency is increased. this will increase my loss as well which I prefer avoiding as I am running off batteries.

My question is, is their another way to reduce this duty cycle(200-500nSec off time would be OK)? BTW, the overcurrent engage when my DCDC fly back start after one second of TPS reaching 355V.

Rgds,

Jose

  • Hello Jose,

    At the moment I do not have a solution how we could limit the duty cycle on the controller. Why does your controller get to such high duty cycles? Can we have a more detailed look on the requirements, maybe the duty cycle could be kept under control, e.g. by adding a softstart to the output or changing the transformer ratio?

  • the issue only show at -40degC at the lowest input voltage of 32V. I believe I was able to do a work around by reducing the DCDC(Lt3751) consumption by 10W as at this extreme temp the downstream isolated DCDC is consuming more. I have the choice of changing the boost inductor and bulk caps to increase power of the boost controller but this will difficult to do at this stage.

    thanks.

    Jose

  • Hello Jose,

    Does this workaround work for you? If yes, I think this is the best solution.

  • I was able to resolve the issue by increasing the minimum off time from 200nsec to 800~1000nsec. the implementation is done by putting some sort of miller clamp with delay turn "on" on the input of the driver. I did put a driver between the controller and the boost mosfet. this did the trick and it is working now reliably at -40degC.

    thanks,

    Jose

  • Hello Jose,

    Very good, thank you for the information.