Other Parts Discussed in Thread: DRV5055, HALL-ADAPTER-EVM, DRV5056
Hello,
Can you please direct me to the Magnetic field calculator on TI website?
Thank you.
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Hello,
Can you please direct me to the Magnetic field calculator on TI website?
Thank you.
Hello Abel,
Thank you for using the TI forum. The magnetic field calculator for the DRV5032 is on the main product page (http://www.ti.com/product/DRV5032). It is on the right hand side, and you may have to scroll down a little bit. It looks like this:
If this answered your question, please click the green "This resolved my issue" button. Thanks!
Hello Abel,
I see what you are saying now. That feature is temporarily not on the DRV5032 page, but it is currently available on the DRV5055 product page (http://www.ti.com/product/DRV5055)
Hello Abel,
Thank you for sending that information. Here are my answers to your questions:
Abel Girma said:Do you anticipate any issue/interference from the metal to the magnetic flux.
Although the steel will affect the magnetic field, it looks like it the sensor should still work fine in this situation.
Abel Girma said:Also how do we install the sensor on the metal and wire it?
If you are using a surface mount device (which it looks like you are), then you will need to find a way to get a PCB mounted to your aluminum plate with the sensors in the desired positions. Technically if you used a different sensor that comes in the TO-92 package, then you could put the PCB next to the system and bend the sensor into place, but the sensor you want does not come in that package.
Abel Girma said:Do you have the sensor electronics?
All of the details that you need for the DRV5032 can be found in the product datasheet: http://www.ti.com/lit/ds/symlink/drv5032.pdf
If you would like to test out the sensor itself, you can order the HALL-ADAPTER-EVM (http://www.ti.com/tool/hall-adapter-evm) and request a part sample from the DRV5032 product page (http://www.ti.com/product/DRV5032/samplebuy). Note that currently the HALL-ADAPTER-EVM only supports the TO-92 and SOT-23 packages, so you would need request the SOT-23 version to test out.
Hello Abel,
Here are some ideas to help you improve/meet your accuracy:
1) With unipolar switches:
Using the switch method, you can use a unipolar switch and turn the magnet sideways (or use a diametric magnet) as in this image:
This will increase your positional switching accuracy as the magnet moves over the sensor (smaller magnet thickness = better positional accuracy). The reason for this is that when the magnet is directly over the sensor, the magnetic field is very close to zero (and the wrong magnetic field as the magnet approached the sensor). As the magnet starts to move past the midpoint, the magnetic field seen at the sensor increases until the edge of the magnet is directly over the sensor (as in the image above), which is where the field is strongest. As long as the strength of the magnet is strong enough to trip the sensor, then the sensor will be tripped somewhere in between when the center of the magnet and the edge of the magnet pass over the sensor. This means that the sorter the magnet, the tighter the positional tolerance.
It is important to note that this method works best when the magnet is only moving in one direction relative to the sensor. If the magnet is going to be moving in both directions, the you could potentially use a sensor like the DRV5032FD or DRV5032DU (X2SON package), which are unipolar switches that have a separate output for north and south magnetic fields. This way you could use one output when the magnet is moving in one direction and the other output when the magnet is moving in the other direction.
Technically, right when the exact center of the magnet is over the sensor, both outputs will be off (the width of this region depends on the magnet). This could let you know when you have reached the exact center, only you would need to add an additional sensor so that you can tell the difference between the magnet being exactly in the middle, and the magnet being completely absent.
2) With linear devices
Linear Hall devices, such as the DRV5055 or DRV5056 can also be used to achieve your desired accuracy, with calibration. There are two different approaches here:
A) You can have the magnet sideways as in the image above and use the DRV5055 (or DRV5056 if you want to ignore one magnetic pole). You can then move the device to the desired location and read the output of the sensor. This reading is then associated with the calibrated position. The magnet would need to be sideways to prevent the same output from appearing in two different physical locations. Also, at the desired location, the magnet would need to be near the sensor but not directly over it so that you don't get a zero magnetic field.
B) If you cannot turn the magnet sideways, then you can use two DRV5056s to increase your accuracy. For example, you could have one sensor to the left of the desired stopping location, and another sensor an equal distance to the right of the desired stopping location. Then your desired stopping location is when the two sensors have approximately the same output (calibration could also refine this method, and you would need to make sure the sensor output is not saturated)
I hope this helps give you some ideas of how to improve your system accuracy.