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PMP21529: 4-Switch buck-boost bi-directional DC-DC converter reference design

Part Number: PMP21529
Other Parts Discussed in Thread: UCD3138, PMP23421

Tool/software:

Dear TI Support Team,

I’m currently evaluating the PMP21529 reference design as a base architecture for a 5 kW bidirectional buck-boost converter

I have several technical questions and would appreciate your insights:

  1. The current PMP21529 reference operates at relatively low power (~76 W). For a 5 kW system delivering up to 100 A at 48 V, are there any TI guidelines or best practices for scaling the power stage (FETs, inductors, capacitors)?
    Specifically:

    • How would you approach paralleling FETs for thermal/current balance?

    • What considerations should we keep in mind for selecting an inductor rated for 100+ A continuous current?

    • Are there design references for output capacitor selection to handle large ripple at this power level?

  2. Does the firmware example provided with PMP21529 include bidirectional mode handling (buck and boost)?
    We’re planning to implement both charge and discharge logic using the same converter path — does UCD3138 natively support this mode-switching? Can it be used for CC/CV charging profiles, and are any example implementations available?

  3. Is the PMP21529 design or firmware configurable to communicate over PMBus or UART? We need telemetry for voltage/current monitoring and mode switching from an external MCU.
    Also, are the overvoltage/undervoltage/fault handling functions programmable via firmware?

If there are any other reference designs, documents, or higher-power UCD3138-based solutions better suited for this type of system, I’d appreciate your recommendation.

Thank you for your time and support.

Best regards,