Need to Understand this product and implementation in our design

Part Number: LMG3522R030-Q1

Dear TI Team,

We are currently developing a bidirectional On-Board Charger (OBC) that integrates both the AC-DC and DC-DC power stages. As part of our design evaluation, we have been exploring GaN-based power solutions and found the LMG3522R030-Q1 to be a promising fit for our application.

AC-DC : Bidirectional Totem pole PFC topology 
DC-DC : Synchronous buck boost bidirectional 

We would appreciate it if you could provide additional technical information about this device, particularly regarding:

  • Suitability for bidirectional OBC applications
  • Recommended design guidelines for paralleling 2 devices for higher current capability.
  • Is it mandatory to use isolator in between Controller(F28P559SJ2PZRQ1) and LMG3522R030-Q1.
  • Can i drive 2 LMG3522R030-Q1 in parallel with single ISO7741FQDBQRQ1.
  • Performance with high power electronics applications (6.6KW power)
  • Switching performance and efficiency at high power levels (300Khz-500Khz)
  • Dead time controller 
  • Compatibility with F28P559SJ2PZRQ1
  • Any application notes or design examples related to bidirectional AC-DC or DC-DC converters
  • Hello Prasad,

    Thank you for reaching out and for your interest in the LMG3522R030-Q1 GaN power stage for your bidirectional OBC design. Your architecture and evaluation approach are well aligned with current high-efficiency OBC trends.
    Please find our responses to your queries below:

    •  Suitability for Bidirectional OBC Applications
      The LMG3522R030-Q1 is well-suited for high-frequency, high-efficiency power conversion stages such as Totem-Pole PFC and bidirectional DC-DC converters. Its integrated driver, low parasitics, and fast switching capability make it a strong candidate for OBC applications, especially in power levels around 6.6 kW.

    •  Paralleling Devices for Higher Current
      Paralleling GaN devices is feasible but requires careful layout and timing considerations. Key recommendations include:
      • Symmetrical PCB layout to ensure current sharing
      • Matching gate drive paths and minimizing loop inductance
      • Thermal coupling to maintain uniform junction temperatures
    •  Isolation Requirement Between Controller and Power Stage
      Isolation is generally recommended in high-voltage systems such as OBCs for safety and noise immunity. Digital isolation between the controller (F28P559SJ2PZRQ1) and the GaN stage is typically required depending on system grounding and topology.

    • Driving Two Devices with a Single ISO7741FQDBQRQ1
      Driving two parallel GaN devices using a single isolator channel is not recommended due to potential mismatches in propagation delay and gate drive integrity. We suggest using separate isolated channels per device to ensure proper timing and current sharing.

    • Performance at 6.6 kW Power Levels
      The device is capable of supporting such power levels when properly designed with adequate thermal management, optimized layout, and appropriate magnetics. Efficiency benefits of GaN are more pronounced at higher switching frequencies.

    • Switching Performance (300 kHz – 500 kHz)
      The LMG3522R030-Q1 is optimized for high-frequency operation. Operation in the 300 kHz–500 kHz range is achievable, provided careful attention is given to switching losses, dead time optimization, and thermal design.

    • Dead-Time Control
      Dead-time optimization is critical for GaN devices. The controller (F28P559SJ2PZRQ1) should be configured to minimize dead time while avoiding shoot-through. Adaptive dead-time tuning based on operating conditions is recommended.

    • Compatibility with F28P559SJ2PZRQ1
      The F28P559SJ2PZRQ1 is a suitable controller for such applications, offering high-resolution PWM control required for GaN-based designs.

    •  Application Notes and Reference Designs
      For reference designs please refer to the device website and find reference designs and calculators in design  and development page.


    Best regards,

    Adithya Ankam