Hi,
I have a problem which might be relevant here.
We have a design which uses TPL7407 to drive a signal tower with LEDs and a buzzer.
All use 24V. All use max 65mA. The buzzer has inrush current of ~250mA.
Problem is, the cable to the signal tower is occasionally connected and disconnected while fully powered.
And then, the TPL7407 is burning, with fire and smoke etc. The buzzer circuit is damaged, and the TPL7407 has a visible damage near pin 9 (COM).
It is far from how I like it to be handled, but I need to protect against it. Education can only go so far. :-(
I hear that DS2003 had no such problem, so I guess the internal LDO is the prime suspect.
I've added 0.1u and 10u caps on the COM pin, and ESD protection (NUP4304) on the buzzer signal.
Series resistor on the signal line (as a current limit) affects the buzzer, so I hope to avoid it.
How do you recommend further protecting this signal?
Zener on the COM pin?
Thanks,
Noam