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SN74LVT8996PW high failure rate

We use 6 of the JTAG Mux on a backplane.  It is 56" long and 32 layers.

We do a vector test of all the parts on the board at a very low datarate (200KHZ).

Our first run of board, 1000, had about 30 replacements/repairs.

Our second run, 640, has had over 200 replacements/repairs.

We are working with static control in place, but are the parts really that sensitive?

How can I get a failure analysis on the removed parts?

 

John Zigrang