Tool/software:
FCT test failure , Due to the same adverse phenomenon, J3 voltage is too low, Defective rate: 12%
After analysis and verification, it has been preliminarily confirmed that IC U5 has poor functionality
1. Heating and retesting FCT PASS for PCBA or IC, verifying and testing 5 pieces, but still failing after cooling down
2. IC U5 swap validation with 2 pieces each, pass test fail after swap, fail test pass
3. Re burn IC U5 and test FCT again, but it still fails
4. Replace 5 new IC materials, 4 pass, 1 fail
5. Measure the resistance of IC U5 and ensure that the bias voltage is basically the same
U5 resistance |
U5 bias |
|||||
Pin |
Pass |
Fail |
Pin |
Pass |
Fail |
|
1 |
300K |
300K |
1 |
0.5 |
0.5 |
|
2 |
160K |
170K |
2 |
0.4 |
0.4 |
|
3 |
0.5M |
0.5M |
3 |
0.5 |
0.5 |
|
4 |
0 |
0 |
4 |
0 |
0 |
|
5 |
32M |
30M |
5 |
0.5 |
0.5 |
|
6 |
0 |
0 |
6 |
0 |
0 |
|
7 |
330K |
330K |
7 |
0.5 |
0.5 |
|
8 |
16M |
15M |
8 |
0.5 |
0.5 |
|
9 |
170K |
180K |
9 |
0.5 |
0.4 |
|
10 |
16M |
16M |
10 |
0.6 |
0.5 |
|
11 |
14M |
13.5M |
11 |
0.4 |
0.4 |
|
12 |
14M |
15M |
12 |
0.5 |
0.5 |
|
13 |
16M |
15M |
13 |
0.6 |
0.6 |
|
14 |
16M |
15M |
14 |
0.6 |
0.5 |
|
15 |
10K |
10K |
15 |
0.57 |
0.57 |
|
16 |
10K |
10K |
16 |
0.57 |
0.57 |
|
17 |
10K |
10K |
17 |
0.57 |
0.57 |
|
18 |
10K |
10K |
18 |
0.57 |
0.57 |
|
19 |
2.8M |
2.8M |
19 |
0.6 |
0.6 |
|
20 |
16M |
15.5M |
20 |
0.6 |
0.6 |
|
21 |
16M |
15M |
21 |
0.55 |
0.55 |
|
22 |
16M |
15M |
22 |
0.6 |
0.6 |
|
23 |
14M |
13.5M |
23 |
0.45 |
0.45 |
|
24 |
170K |
180K |
24 |
0.45 |
0.46 |
|
25 |
16M |
15M |
25 |
0.45 |
0.46 |
|
26 |
16M |
15M |
26 |
0.45 |
0.46 |
|
27 |
16M |
15M |
27 |
0.45 |
0.46 |
|
28 |
14.5M |
14M |
28 |
0.45 |
0.45 |