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TPS61288: Design review for 8V @ 0,8A

Part Number: TPS61288

Hello All,

I am working on boost converter based on TPS61288RQQR, to be able supply electro locks in pulse mode (power on up to 1 second). Can you check, if my calculations are correct and batteries will handle that? Is PCB design correct?

Performance requirements:

  • Vout – 8V
  • Iout – up to 0,8A

Converter should give approximately 6,7W (including 95% efficiency) as output

Supply source:

  • two batteries ER34615M (3,7V Lithium Thionyl Chloride) connected parallel
  • Battery parameters (one cell):
    • Voltage range 2,0V – 3,7V
    • Nominal voltage: 3,6V
    • continuous discharge current – 2A (4A for two batteries)

Based on above maximum power from two batteries is 14,4W.

I checked also voltage drop on battery pack loaded by power supply (current control). Results:

  • At 1A measured 3,2V (3,2W)
  • At 2A measured 2,95V (5,9W)

6,7W should be reached at 2,7V (need to be confirmed).

Summary: Supply source should handle boost converter.

Design parameters:

  • Vin – 2,7V to 3,7V
  • Vout – 8V
  • Iout – up to 0,8A

Schematic:

 

Efficiency chart:

 Efficiency at 0,8A is 93%, so boost converter required 6,88W as input – need to be confirmed, if battery pack is able to achieve that. In worst case scenario design performance will be reduced to 0,7A.

 

PCB design (coil will be changed):

 

PCB parameters:

  • Laminate type: FR4
  • Laminate thickness: 1,5mm
  • Copper thickness: 35 um
  • 2 layers

Do I miss something?

  • Hello Miroslaw,

    In general I recommend sticking as close as possible to the EVM layout.

    Please keep in mind that your batteries will show a smaller input voltage when they are getting closer to being empty. This needs to be kept in mind when you try to pull full power out of them. If the input voltage gets smaller TPS61288 will increase the current from the source to keep the output voltage which will reduce the source voltage further. So battery impedance close to discharge is important.

    The expert of the device is at the moment out of the office. Please expect an answer from him next week.

    Best regards,
    Brigitte

  • Hello Brigitte,

    Thank you for answer. I calculated if this power is possible for battery pack. Currently for this design are prepared will have two different locks models: 0,5A @ 8V or 0,4A @ 8V. It means that project include some margin in case of temperature variation, battery discharging during usage or need to use new lock model.

    PS What do you mean by EVM? "Evaluation Module"? "Error vector magnitude"?

  • Hello Miroslaw,

    Sorry for using a TI abbreviation: EVM = Evaluation Module.

    Best regards,
    Brigitte

  • Hi Miroslaw,

    You made an elaborate design.

    Please refer to the calculation tool 7522.TPS61288 Calculation tool.xlsx

    and the Evalution Module user guide TPS61288EVM-064 Evaluation Module User's Guide (Rev. A).

    In worst case scenario, the output current is 0.8A, and the calculated input current will be about 3.8A.

    As you have tested, the current should be enough for the module.

    (please check what Brigitte said: batteries will increase its inner resistance and show a smaller input voltage when they are getting closer to being empty)

    Regards,

    Fergus

  • Thank you Fergus,

    I will check the batteries inner resistance to be estimate how long battery will be able to supply the converter.