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TPS922050: LED Driver Recommandation

Part Number: TPS922050
Other Parts Discussed in Thread: TPS2372, TPS922052, TPS922054

Tool/software:

Hi,

I'm currently designing a POE lighting solution using the TI TPS2372 and the ST Electronics LED6000. However, I've realized that the LED6000 is intended for driving 1 or 2 high-power LEDs and not suitable for a 4ft, 40W LED bar. I came across the TPS922050, but I wanted to confirm whether it's the best driver for my needs.

Here are my requirements:

  • Input Voltage (VIN): 50-57V
  • Output Voltage (VOUT): 50-57V
  • Dimming: PWM
  • Power Output: ≥ 90W
  • Multiple outputs would be a big +

I would appreciate any suggestions or recommendations.

Thank you for your help.

Best regards,
Jeremy Dufresne

  • Hi

    Our expert is out of office due to Chinese New Year, he will reply you on 2.5

  • Hi Jeremy,

    I am currently out of office for Chinese New Year Holiday. I will reply to you on Feb.8 when I am back to office. Thanks for your understanding.

    Best Regards,

    Steven

  • Hi Jeremy,

    I am back to office earlier than expected :)

    For ≥90W power output, TPS922052/3 is a possible solution. TPS922050/1 cannot output such high power.

    What is the upper limit of the power output you expect?

    Best Regards,

    Steven

  • Hi Steven,

    Given the 90W limit per port for PoE, what do you think is our best option for the LED driver?

    Would combining multiple ports to achieve higher power be a viable approach?

    Looking forward to your thoughts.

    Jeremy

  • Hi Jeremy,

    If the max power output is 90W, then I would recommend TPS922052/3 here.

    Also, you can combine multiple TPS922050/1 to achieve such high power output.

    Best Regards,

    Steven

  • Hello,

    what would you recommend we follow for design guidelines except the datasheets?

    Best regards,

    Jeremy

  • Hi Jeremy,

    If you would like to choose TPS922052/3, then I would recommend you go through the FAQs listed in this E2E thread - [FAQ] List of FAQs for TPS922055 / TPS922054 / TPS922053 / TPS922052 LED driver - Power management forum - Power management - TI E2E support forums.

    Best Regards,

    Steven

  • Hi Steven,

    I had a question about how the TPS922054 works. From what I understand, it is current based. I was wondering, if my Rsense is 0.05ohm, will the TPS922054 try to push 4A on its ON time or does the current vary depending on the PWM input.

    We're having issue when we connect our led bar to our system the led bar flashes once at full intensity and then becomes very dim whatever the PWM input is. My voltage drops from 55V to 34V. The led bar is rated for 48V-60V at 40W.

    Here's my schematic. Let me know if you think of anything that could cause this issue.




    Best regards,

    Jeremy

  • Dear Jeremy,

    If the Rsense is 0.05ohm, the LED current is set as 4A. And if you choose PMW dimming, when the PWM input signal at the PWM pin turns from low to high, the internal NMOS FET starts switching and the inductor current rises to the determined value. The LED current is then regulated at the determined value as long as the PWM input signal stays high. When the PWM input signal turns from high to low, the internal FET is turned off causing the inductor current falling to zero. The internal FET maintains off and the LED current stays zero as long as the PWM input signal stays low.

    I had a question about how the TPS922054 works. From what I understand, it is current based. I was wondering, if my Rsense is 0.05ohm, will the TPS922054 try to push 4A on its ON time or does the current vary depending on the PWM input.

    Could you pls kindly clarify the test condition when this issue happen? I am not sure if there is a case happen that VIN is 34V and LED string voltage is 48V ~ 60V (12pcs ~ 20pcs LEDs)?  

    We're having issue when we connect our led bar to our system the led bar flashes once at full intensity and then becomes very dim whatever the PWM input is. My voltage drops from 55V to 34V. The led bar is rated for 48V-60V at 40W.

    Thank you!

    BRs

    Lucia

  • When I connect the led bar to the output of the TPS922054, the voltage goes from 55V to 34V. it's a 4ft led bar with around 260 leds in series and/or parallel. they have a 2.5V forward voltage and around 40W of power altogether so around 750mA.

  • Hi Jeremy,

    From your problem description, it looks like even the ADIM is always high, PWM is always high, the LED bar will become very dim? If this is the case, could you pls first try to connect TEMP to AGND directly to disable thermal foldback? I would like to know whether the thermal protection is triggered.

    Or maybe not sure if you mean that even if the PWM is low, but LED is very dim. If this is the case, pls re-design the UVP resistor: Please do not design R_UVP1 and R_UVP2 with too small values. You can refer to this E2E thread for the reason. A rule of thumb is that you can design the sum of R_UVP1 and R_UVP2 to be around 1Mohm or 2Mohm and this normally would be a good start point.

    And could you pls let me know your VIN range for this application? 

    Thank you!

    BRs

    Lucia

  • Hi Lucia,

    I changed the 10K I had for a 100K on UVP and it solved my issue. Our VIN is between 48 and 60V, usually around 55V. If you have a value recommandation for R_UVP1 and R_UVP2 we're always open to making our design better! Same thing if you look at my schematic and see some values you'd change.

    Thanks for your help!
    Best regards,

    Jeremy

  • Hi Jeremy,

    Glad to know that the issue resolved! Any further support need, feel free to let me know!

    BRs

    Lucia