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TPS546D24A: Design Tools - Pin Strapping - Compensation

Part Number: TPS546D24A

Tool/software:

I've been working with webench and the calculators provided on the device product page and find a discrepancy in the results. 

The goal is to have a stable, 2-phase 13V to 5V converter at 35Amps

I first run webench with the following inputs and configuration changes:

Input DC 11V - 15V

Output 5V at 35A

User Preferred Frequency: 1.1MHz

 Compensation Loop Gain Via Pin Strapping:  ILoop:7, Vloop:2.0 

Softstart: 3msec

Number of Devices: 2

Device Address: 37d

Sync Freq: Sync Out

See attached webench export

When I use the excel tool to replicate the design,  all of the VLOOP Gain options turn red for the pin strap options. (see attached)

This indicates that there are no pinstrap options with the output capacitance produced with webench.

If I increase the output low-esr capacitance significantly (500uF) the table indicates many available pinstrap options with green/green.

If I add this much capacitance in webench and generate an output, the plot shows it to be stable, but phase takes a deep dive toward zero around 2kHz.

I'm planning to add the 500uF low ESR capacitance to my design.  This will give me the most flexibility.

My problem is that webench produced a design that the excel tool indicates is not stable with any pinstrap options.  

I would appreciate guidance on the use of these tools and what is the most reliable design method.

Thanks!

13to5_webench_forum.pdf13to5_forum.xlsx

  • Hi Wayne,

    I'm sorry to hear that you're experiencing issues with these tools. Webench is a great, user-friendly tool to get you started, as it provides an initial schematic. However, I recommend using the Excel tool to review the schematic afterward, especially in cases like this.

    As you've discovered, even though Webench allows you to select the compensation options with ILOOP = 7 and VLOOP = 2, it is not recommended according to the datasheet. Therefore, it's better to cross-check with the Excel sheet. This tool has been used successfully many times and is what I typically rely on to review customer schematics.

    To get the pinstrap option to turn green in the Excel tool, you will need to adjust some parameters. What you did by increasing COUT is a good start. Additionally, you might want to try lowering Fsw/Fcoi to 3 and Fsw/Fcov to 8.

    If you have any other questions or need assistance with your design, please let me know. I'm happy to review your schematic and layout once it's completed.

    Thank you,
    Tomoya

  • Thanks Tomoya!  This is very helpful.