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TPS63036: Reduced efficiency when operating as a constant current source

Part Number: TPS63036

I'm trying to get the most of the instantaneous power available from a lithium primary cell and, as it stands now, the efficiency is proving to be a bit of a roadblock. Like the person who made this post: e2e.ti.com/.../824651, I'm getting efficiency numbers closer to the mid-60's rather than the mid-80's that I would expect (e.g. for approx. 380 - 400mW output in the 100-150mA range, I'm getting input currents of around 240mA at 2.5V).

For a quick overview of the system: the inductor I'm using is the HTEK16080H-1R0MSR, which seems to fits the device requirements, and I have the device in Power Save mode, but where I think I might be running into trouble is the way I'm using it. Instead of a standard constant voltage source, I'm using it at a constant current source with the feedback coming from the conditioned output of an amplifier, which is measuring current with a small (100mOhm) sense resistor. There is an analog switch in the current path, but I'm measuring no more than ~80mV across it and the current sense resistor combined. The parasitic resistance in the rest of the circuit is negligible (<1Ohm).

Is this part simply not suitable for this application or is there some other factor I should consider/change?

Thanks,

Tyler

  • Hi Tyler,

    The switch and current sense resistor will reduce150m*80m/240m/2.5=2% efficiency and the DCR of your inductor is a bit large but will not cause such high efficiency reduction. I wonder the way you test the efficiency and the input and output voltage should be tested at the end of converter without voltage drop on the cables. May you share the schematic with input and output condition so I can know your system better?

    Best Regards,

    Yichen Xu

  • Hi Tyler,

    We haven’t heard back so we're assuming this resolves your issue. If not, just post a reply below, or create a new thread if the thread has locked due to time-out.

    Best Regards,

    Yichen Xu