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AD5474 Question

We are using your component ADS5474IPFP on our assemblies. Our assembly supplier recently noticed some variability ( using X-ray) in the quantity of solder contact area underneath the the component thermal pad. The solder contact area is varying. We noted the variation is due to the height difference of the parts - The lead / package planarity difference can vary a bit causing a change in the gap for the solder paste. This results in the different solder pad/component contact area coverage.
My question "what is the minimum % contact area do you believe we need for this part"?
Would we be conducting a valid experiment by measuring the solder contact area for a given part Vs the part case temperature to determine the correct solder load ??  If so, what Maximum case temperature do you recommend for performance and longevity ?

Thank you very much in advance. You help is important to our product quality.