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[ TPS60231 ] LED Open Detection

Other Parts Discussed in Thread: TPS60231

[ TPS60231 ] LED Open Detection

Hi,

Is there any possible way to implement the LED open detection by microcontroller?

On my customer board, PWM signal is sourced from microcontorller to EN1 and EN2 (tied together) and its duty can be adjusted. Also ISET has 8kohm pull-down resistor.

Microcontroller can sense the supply curent on 5Vin rail and we know the current  varies over PWM duty. See table below.

5V supply current [ mA ]

Duty [ % ]

With LED

No LED (Open)

0

<1

<1

20

7

26

100

40

28

From the able above, if it's possible to specify the supply current for condition above, we can implement the LED open detection. Would it be possible to support this?

Thanks for your support.

Regards,

Ken

  • Hi,

    The customer uses 2 Led's and want to detect if one of them fail, right?
    Can you provide the part number of the led's?
    What about the values in the table at 20% duty cycle. (red marked)
    Are they measured right?

    In general the detection should work as long as there is enough margin.

    Regards,
    Michael
  • Hi Mike,Thank you for your reply.


    This is for production line to check LED connecter is plugged into board correctly or not.
    This means if LED is open, both two channels are open.


    Yes, they can measure the current as table above, can you comment from design perspective that the current customer measuring is reasonable or not for each case (w/ LED, w/o LED)?

    Also, do you think this current can be used for LED open detection purpose at production line?
    What I’m concerned are this current may vary over different lot and/or other condition.
    If this current difference is always the case, it works fine, though.

    Thanks,

    Ken

  • Hi Mike,

    Sorry for rushing you, but it's really appreciated, if you can reply as soon as possible. Since customer is really close to their production start, so they need information soon.

    Please contact to me directly, if you need further info. from my side.

    tanaka-k(at)clv.macnica.co.jp

    Thanks,

    Ken

  • Hi Ken,

    I understand that customer needs information asap.

    I don't have a EVM in my lab since this is an older device.
    It will take some days to get the Material and perform some tests.

    Do the Led's have some variations?

    Thanks & Regards,
    Michael
  • Hi Michael,

    Thank you for your support!
    Yes, according to customer, Vf of their LED has +/-10% variation. This could cause the current variation as well, correct?

    Let me try to summarize what I would like to make sure.

    1: When no LED connected to TPS60231(Open), 5V supply current is getting increased.(see table above). Can you explain why this happen? and is this expected behavior?

    2: According to customer, 5V supply current for the condition of No LED, 20% duty is around 26mA while 7mA with LED. Are these number reasonable? Do you have any ideas how much variation does this value have?

    Please let me know, if you have any questions. tanaka-k(at)clv.macnica.co.jp

    Regards,

    Ken

  • Hi Michael,
    Sorry for rushing you, but it's really appreciated if you have any update on this discussion.
    Thanks,Ken
  • Hi Ken,

    Today i received the EVM and performed the first measurement.

    These are the values i got: (5Vin)

    Duty [ % ] With LED No LED (Open)
    0 <0.01 <0.01
    20 8 4
    100 40 4

    This results matches with the numbers i expected.

    How does the input current measurement setup looks like at the customer board ?

    Maybe there is something wrong.

    Which Frequency do they use for the dimming?

    Regards,

    Michael

  • Hi Mike,

    Thank you for your support!! I understood that  what you are seeing is something different than customer observation. I will share your result with customer and confirm PWM freq. Can you send an e-mail to me? I can share the business background with you.

    Thanks,

    Ken