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Using a shunt on Live side to measure current

Other Parts Discussed in Thread: EVM430-F6736

Hi there

I have a relay with a shunt attached. The connections from either side of the shunt are connected as per the TI ref design.

As the shunt, and therefore the connections are on the live side (220V AC) i am puzzled why the MSP isn't fried?

thanks

  • Hi Moshe,

    Which reference design have you referred to? What is the value of the shunt that you are using?
  • Hi Moshe,
    I think you’re talking about this reference design www.ti.com/.../tidr106, right? And you used this reference design to build up you own application? That’s great, but you shouldn’t work on the power line if you’re not trained on this. I hope you are?!

    It really important that you are using the same parts as we did. Please note that a resistor for example cannot stand the high voltage of a power line. That why for example are some resistors in series. It’s not working to use just one. Also you need an over voltage protection and so on… also the layout is important! You need to consider the right distance between the placed parts and also between the high voltage and the low voltage area.

    Can you maybe post this part of you schematic and layout?

    Best regards,
    Tobias
  • The thing is i have a meter here that is based on the EVM430-F6736 as far as the cur2+& cur2- side are concerned...ie effectively between the shunt connections and the SD24 pins are just two 1K resistors but no connection to the ground plane.
    the shunt may be 23mOhm (it has 23 stamped on it) although the shunt resistance is not relevant to my question.
    the point is the shunt is connected on the live supply side so that means the voltages (with respect to ground) are probably 270V all the way to the SD24 pin...so how come the pin & the msp430 aren't cooked?
    Is it because the SD24 pin is isolated from ground?? i don't understand how that can be if the max voltage on a pin is not allowed to exceed 3.3v (or am i mistaken??).
  • The shunt-resistor isn’t connected to the EVM-Live supply but to the EVM-Neutral, therefore you can’t boil your water with the EVM.
    But if you wrongly wire the Mains to your EVM, EVM-Neutral can become Live in respect to Earth and seriously injury can occur.
  • hi leo

    perhaps i'm not making myself clear...my shunt is positioned on the LIVE wire of the AC power supply cable and is connected to an evm6736.

    So looking at the schematic below nothing is connected to CUR1+ or CUR1- and my shunt is connected to CUR2+ and CUR2- and I have removed jumper JP2.  The potential of CUR2+ and CUR2- is at line voltage which is 220V rms. That means the potential at IN+ and IN- is also in that same ballpark so i do not understand why the IN+ & IN- pins (plus the 430) aren't cooked....i realise this is a fundamental electrical issue which is plainly escaping me.

    thanks

  • To clarify this show us also the schematic of the connections, from/to your mains, relay and external shunt, to the EVM.
  • CUR2+ and CUR2- are current inputs which have to be connected in series to your load. The voltage between these two inputs should not exceed 1V. The inputs are also protected with a suppressor diode of 5 volts. This diode will short the inputs in case that you connect higher voltages.

    Please note: Never connect L and N to this inputs!

    Best regards,
    Tobias
  • Hi Tobias & Leo

    Yes the shunt is connected in series with the load...as per the diagram below.

    I believe that nothing gets cooked because whilst the connections at the live vable are at a potential of 220V that is only 220V with respect to ground.....IF THEY WERE CONNECTED TO GROUND...but as nothing along the way to the SD24 is connected to ground that potential is of academic interest.

    But that still begs the question what happens internally at the pin? Surely something internal there has a ground connection???
    And how does that correlate with the datasheet saying max voltage at a pin must be less than 3.3V....so a 'potential' of 200V is ok but a 'voltage' is not?

  • Hi Moshe,

    Yes, the maximum voltage at a device pin is limited to the high level of your supply voltage. So about your question of voltage and potential, yes you can connect a potential of 200 V but than your GND of the device needs to be at 197 V. Due to the risk of an electrical shock I really advise not to do this!

     

    In our case, we are using for current sensing a current transducer, please refer to the attached picture. This means that the high potential of the power line is galvanically isolated from our board supply and the voltage at the current input shouldn’t exceed 1 V or to be more detailed 920 mV.

     

    Best regards,

    Tobias

     

  • Moshe,

    Slowly I understand your confusion.

    Figure 1 describes the general typical connections, not necessarily used in this EVM.

    The documentation describes only the board (PCB) as 'General Purpose Metering' device and how it can be connected to various external sensors, which are subject to certain limits.
    As one of the possibilities the board is placed in a housing having a Current Transformer (CT). With this housing (and wires) is a Shunt as a replacement for the CT not readily possible.
    The documentation, the wiring diagram and BOM only apply to the PCB and not the connections / components within the housing between the PCB and the terminals. This could be improved by TI.

    Understanding become complicated of all the different names that is used by TI for the sensor connections. This could also be improved by TI.

    Leo.
  • Hi Tobias

    Thanks for that.

    Now consider I2+ & I2- in your diagram...there is no galvanic isolation there, so what happens within the SD24 pin that those connect to (both I2+ & I2- are at a potential of 220V).
    And also referring to your diagram, VCC and VSS would be drawn from the utility cables..ergo GND is at 220V also....so one way or another ground HAS to be at 220V for the EVM to work....hmmm, i think that answers my question above and explains everything!!!

    Carrying on along that theme...if VSS is NOT at 220V (ie connected to utility cable) and a shunt is used it will cook the MSP430...yes?

    thanks!

  • Hi Moshe,
    No, I2+ & I2- are not at a potential of 220V. Please have a look again at the diagram. They are connected to the N line which means a ground connection. The other I2 input is connected over a shunt also to N. So expected voltage is less than 1 V also on this pin. No Gnd on the EVM has to be on a potential at 220 V in this case.

    I’m sorry for the confusing documentation, yes, I see some potential improvements on this.

    Best regards,
    Tobias
  • Hi Tobias

    This is really getting confusing.

    Please ignore the current transformer in the diagram for the purposes of this discussion.

    Also, please note that i am connecting the shunt on the LIVE cable....so please ignore the 'N'  & 'L' marking and use the (L) & (N) marking. 

    Therefore I2+ & I2- ARE at 220V....so NOW what happens at the MSP pin?

    cheers

    moshe 

  • The voltage connected between L(N) & N(L) is an AC (Alternating Current) voltage, which means the voltage here is periodically changing polarity from + (plus) to – (minus) and reverse. The Live (L) and Neutral (N) names does not apply to the two AC lines but to the AC lines in respect to ground (earth).

    If you swap both L & N lines there is no change in the DC picture of the EVM, you only swap the lines in respect to ground (earth) which means the MSP becomes hot, live, or 220V in respect to ground. But the EVM has no ground connection, so it doesn’t matter for the EVM or the MSP on it. But it will matter to your finger if you touch the MSP in this case, it will become hot or boiled!
  • Fair enough....but the potential difference between the I2+/I2- connections which are connected to the one cable, and the other cable (which is also drawn as the ground plane on the EVM ) is 220V.
    Ergo the SD24 MSP pin is at a potential of +/-220V with respect to VSS..THAT is what i have a confusing issue with.
  • As the ground plane, Vss is also at a potential of 220V with respect to ground (only).

  • What on earth am i missing here???
    VSS is connected to neutral and everything else is connected to line...therefore they have a potential difference of 220V between them. Is that not so?
  • No, everything is connected to N(L) (in your case 220V), only two connection to L(N); Vsense and the RC to supply the board (Vcc).
  • Ahh..perhaps that is where the confusion is coming in...the diagram is incomplete.
    Because in my case i have I2+, I2-, Vcc, V1+ all ORIGINATING with cable N(L)....(not sure about Vref but doesn't matter at the moment).
    And i have Vss, V1- ORIGINATING with L(N).

    My point is that in my case I2+, I2-, and Vcc are all on the same cable whilst Vss is on the OTHER cable - hence a PD of 220V between them.

    ie I should have changed the diagram above so that N(L) was renamed to LINE and L(N) was renamed to NEUTRAL.
  • I don’t have the EVM, but following the documentation it looks like the connections and labels are as on this picture, you can verify if I’m right;

    Maybe you can now better explain how you have everything connected.

  • hi Leo
    Almost but not quite.
    V+ is on the other side of the load (same side as the shunt) which is on N(L) which is on the same cable as the shunt.
    V- is on the other cable L(N).
  • Ok, but that are your connections, what I have drawn here is the setup according the documentation.
    When swapping V+/-, if you are lucky you will blown a fuse but in worst case damage some parts between NEUTRAL and AGND onto the PCB.
  • My connections using your diagram:

    Shunt is on L(N) not N(L). All other connections are the same.

  • I think you tries to make me (and other) crazy!

    Here is the Shunt on N(L);

    moshe jacobson said:
    same side as the shunt) which is on N(L)

    And here is the Shunt on L(N);

    moshe jacobson said:
    Shunt is on L(N)

    ???

  • Not at all...I did start my response off by saying "My connections using your diagram"...so ONLY look at your diagram (ignore all the other diagrams) so then my shunt is on L(N) and not where you show it on N(L).

    And.....You think I'M driving you crazy?? THIS problem is driving ME crazy!!
    :)
  • If you are an eagle, do not worry about the voltage or potential of the wire you porch on. But if you are a giraffe, think twice before you lick that wire. Neither one is crazy.
  • so what you are saying is that the potential (220V) exists but as the circuit is not connected to earth it really doesn't matter...yes, i can live with that, but:
    1) what happens inside the SD24 port? Surely at SOME stage there is an earth connection?
    2) why does TI say max voltage (potential?) on a pin is 3.3V?
  • We use Volt(s) as the unit to measure (or to describe quantitatively) the difference of electric potential between two points. So, we use the word voltage to mean electric potential difference between two points in units of Volt(s).

    Furthermore, we human are normally earthbound; we often use the phase "voltage of something" to mean the voltage between that thing and earth ground. But this usage often leads to ambiguities, confusions, and headaches.

    Now, let us look at an Integrated Circuit (IC). The IC is not necessarily earthbound; instead all the circuits sit on top of a silicon substrate. Thus we often use the phase "voltage of a pin" to mean the voltage between that pin and the Vss pin. To compound the ambiguities, confusions, and headaches; we also call the Vss the "Ground" pin. This "Ground" is not necessarily the "Earth Ground".

    I think you already understood all these. It is time to forget and forgive.
  • i really like your style...

    however...in this case i was actually being really brain dead and confused everyone....

    I AM SORRY TO EVERYONE THAT HAS READ THIS WHOLE THREAD

    VSS is directly connected to the same cable that CUR2+ and CUR2- are on...ergo the PD between VSS and the SD24 pins is zero!!! or near as heck to zero!

    and as long as both the shunt and VSS are connected to the same cable everything is hunkdory.

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