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UCC21732: False /FLT signal, metastable RDY signal

Part Number: UCC21732

Hello TI Support Team,

we are using the UCC21732 gate drivers for a high power inverter (1000VDC, 500Arms) and have problems with dubious error signals RDY and /FLT.

A. In case of the RDY (UVLO) signal we already see at 500VDC and higher currents (>600Apk) a metastable "Low" Signal for some µs instead of tRDYHLD=0,55...1ms.  


Please see schematic (*.zip) and measurements: 20230222_3:44:11PM, _3:41:23PM:


C2/Z2 (rd) D5/12-D5/9: RDY-signal directly measured at pins
Z4: VDS of Top-Switch
(Note to C2/Z2: The noisy signal is due to the optical probe HVFO103 at high resolution)


We checked the VCC-voltage --> _3:49:48PM
Z2 (rd) D5/15 (VCC) - D5/9 (GND)
Z3 (bl) (=Z2 with LowPassFilter 5MHz)


We checked the VDD-voltage --> _3:58:20PM
Z2 (rd) D5/5 (VDD) - D5/3 (COM)
Z3 (bl) (=Z2 with LowPassFilter 5MHz)

In both cases there is no undervoltage visible.


B. Concerning the /FLT signal we only can operate the inverter above 500Apk with shorted OC-input:

Without shorting OC there is a /FLT (desat) signal although there is definitively no 2-Level-Turn OFF.  --> 20230221_11:26:55PM

C2/Z2 (rd) VGS_Top-Switch

Z4 (gn) VDS_Top-Switch.

Shortly after turn ON the UCC gate driver switches OFF with failure signal /FLT, but not with 2-Level-TurnOFF V2LOFF=9V.

Do you have an idea what's wrong?

Regards, Karl

SH021044-00_UPITP4_GBR+Sch.zip

  • Hello Karl,

    Our expert on this part is out of the office at the moment. They should respond to your questions within the next business day.

    Regards,

  • Hi Karl,

    Thanks for capturing the waveforms and detailed summary of your observation.

    1. I reviewed your schematics and it looks ok.

    2. per the msg, RDY falling low happens only at >600Amps at 500V. Does it mean at other test cases [(<500V, 600Amps )and (500V-1000V, <500A)] are ok , you dont observe this issue? How the high di/dt and dv/dt nodes positioned compared to the gate driver?

    3.  The OC FLT scenario is not clear from the screen captured-   what is the OC pin voltage measured in the plot?

    Considering multiple email transactions, I will send an email of these questions and we can continue further communications through email. I will plan to close the E2E as we may not want to discuss the system details in the public forum.

    Thanks

    Sasi