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BQ24072T: Voltage spike with USB and battery

Part Number: BQ24072T
Other Parts Discussed in Thread: BQ24072,

Hi,

I’m using BQ24072 for battery charging and power path management. VIN is connected to USB via a standard phone charger and BAT is connected to LiPo battery. The configuration is shown in the attached schematic.

Occasionally there is a voltage spike at OUT when connecting the USB and the battery is already connected. In long-term testing, catastrophic damage has occurred to components located in the VOUT supply path. The damage involves bypass capacitors that exploded and caused a short circuit. We assume that the voltage spike caused this. Also attached is a waveform of the output voltage when the spike occurs. The voltage must not exceed 4.3V, but you can see in the waveform that the voltage briefly rises to 6V.

Any ideas why this sometimes happens and how to remove/reduce it to a safe level?

Thanks in advance.

voltage_spike_connecting_usb_batt_on.pdf