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TPS92512: Adjusting low value LED current issue?

Part Number: TPS92512

Hi Team,

We are having an issue adjusting the LED current when trying to vary below 200mA. 

We use a TPS92512 LED Driver(I will email schematic offline). In this case (R308 =0.1 Ohm), at the lowest output of DAC (U301), the voltage of the pin 7 of the U302 is measured 0.020V, i.e. the current of LED is 200mA.

As we found the LED is too bright, we want to adjust the current much lower.

When I changed the R308 to 1 Ohm, the Voltage at pin 7 of U302 is always 0.179, i.e. the current is 179 mA, whatever the VIADJ is. Not adjustable at all.

When the R308 is 0.5 Ohm, the measurement values are as following:

 

VIADJ  (V)             Vpin7  (V)

0.836                        0.138

0.669                        0.110

0.500                       0.099

0.335                       0.099

0.167                       0.099

Below is in reference to the waveforms attached.

VLED -  Voltage at L300 LED side

PH – Voltage at L300 PH side

RSense = 0.5 Ohm

 

VLED1, PH1   - VIADJ = 4 mV, VIsense = 104.7mV

VLED2, PH3   - VIADJ = 501.1 mV, VIsense = 106.3mV

VLED3, PH3   - VIADJ = 837 mV, VIsense = 138.7.7mV

The waveforms look similar, the current cannot go below 200mA.

We would like to have the current between 40mA to 200mA.

The ripple current is pretty high, datasheet recommends >75mA which is too much for 40mA working current.

As there is no room to increase the inductor size, I think increasing the switching frequency (change the R306 to 100K) to 2MHz should be able to improve the ripple. Do you think it works? Any suggestions?

Attached waveforms below:

WaveformsTPS92512.zip